Andrey Kamyshev

Experience

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  Construction company "PRAGMA"

  Sept 2010 - Feb 2011

  IT-Engineer

  - Corporate computer network administration.- Installation and configuration of hardware and software. Development of IT infrastructure.I got practical skills in working with IT networks, which later became very useful when working with production control and management systems, networking a wide variety of industrial equipment.

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  Johnson Controls

  Feb 2011 - Feb 2013

  PLC and automation Engineer

  - Implementation and support of automated production systems. Current production process support, equipment issue fixing.- Development of own projects, up to full line control system, based on industrial Siemens PLCs.- I passed a training of Siemens industrial PLC programming, certificate "Siemens certified programmer" received.- Technologies: automated assembly lines, manual and robotic welding.- Business trip and training in Slovakia.

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  Marelli

  Mar 2013 - now

  - Engineering team management: setting goals for process engineers and automation specialists, KPIs. Execution control, results evaluation, periodical assessment. Participation in the recruitment and dismissal of personnel.- Budget preparation and control. Procurement coordination, tender system. Constant cost reduction activities. Working with suppliers of equipment and services.- System work to reduce defects level, downtime reduction. Increasing of quality level, equipment reliability improvement. Regular meetings on current issues, countermeasures implementation.- Launch of new models - analysis of input data, preparation of the process flow, production areas layouts, assessment of tact-times and h/c requirements. Selection of equipment and accessories, cost estimation. Prompt change of quotation when input data changes. Analysis of the structure of the department in the scope of new projects, promotion of specialists, recruitment of new ones.- Responsibility for engineering support of 4 production lines. Subordinates are 2 industrial automation specialists, 4 production and manufacturing engineers. Substitution of the chief engineer for the periods of his absence - 10 people in the department.- Business trips to England, Japan, China.Main achievements:- Automation of delivery by AGV implementation: 2 complex routes for the delivery of components from far located workshops - 150m and 300m distances / auto change and rolling of AGV-trolleys / automatic control of just in time delivery.- Implementation of finish goods buffer control system (Kanban);- Increasing efficiency of one of the assembly lines from 72% to 80% during the year (OEE);- Head count reduction on the assembly line, due to bottlenecks optimization, stations and buffers balancing;- Supervising the construction of 2 office rooms on the shop floor (from technical specification creation and choosing a general contractor, to commissioning), clean room construction and commissioning. Show less - Launch new production projects, in deep collaboration with foreign colleagues. Process preparation, technological documentation creation (PFMEA, Capacity plans, Process Flow, etc.), implementation into work. - Achievement of performance goals (OEE), control of other KPIs, analysis of line load. Improving the quality of products. Preparation of reports, presentations.- Working with foreign and Russian contractors and suppliers of equipment and spare parts. Spare parts control. Preventive maintenance organization, service schedules and plans preparation. Instructions and Operation sheets preparation. Maintenance technicians training and coordination.Main achievements:- Full engineering (technical and process) support for the launch of 2 assembly lines, one of which works in just in time mode with the customer.- Big automation increase in just in time line: implementation of production control system (traceability, poka yoke devices, etc.); AGV line launching.- Deep analysis and successful fixing of several technical problems with equipment, in close cooperation with Japanese manufacturers. Troubleshooting of test equipment worked by technical vision. Show less

  • Senior Production and Manufacturing Engineer, Deputy Chief Engineer

    Aug 2014 - now

  • Production and Manufacturing engineer

    Mar 2013 - Jul 2014