
Bilal Ashar
Vice President

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About me
Mechanical Design Engineer l Deputy Manager Product Development (R&D) l x Hyundai Pakistan l x Treet Pakistan l AIAG Automotive Core Tools Professional l Lean Manufacturing
Education

Superior College
2011 - 2013F.sc Intermediate
The University of Lahore
2013 - 2017Bachelor's degree Mechanical Engineering 3.67Activities and Societies: Vice-President at Asme-UOL Improving my skills with optimiziting atmosphere of the modern developed era.
Experience

Asme-UOL
Sept 2015 - Jun 2017Vice PresidentAsme-Uol is a wonderful experience for me. Its been good to work with such intellectual people.

Millat Equipment
Jun 2016 - Jun 2016Intern Mechanical EngineerIt was a great experince to get intern in a productive company.

Process Dynamics
Aug 2016 - Aug 2016Intern Mechanical EngineerPiping EngineeringStress analysis

DESCON ENGINEERING LIMITED
Oct 2017 - Mar 2018Mechanical SupervisorAmmonia DCS cable tray project, Pak Arab fertilizers Multan1. Direct as well as coordinate the activities involved in fabrication, application, installation of mechanical support structure for cable tray.2. Coordination with client and amendments as per client’s reviews.3. Load calculations of the structural supports designs for the civil integrity.4. Planning of the tasks to be assigned to the workers.5. Defining the route for the branches and offshoots of cable tray within the mechanical and civil integrity. Show less

TREET GROUP OF COMPANIES
Jul 2018 - Jan 2022Process Executive(Operation and Maintenance) Daewoo BatteryDepartments: First Assembly Battery & Injection Molding (Treet Battery Plant, FSB)Daewoo Battery (Managed by Treet Group) are manufacturer of Lead-Acid batteries in Pakistan offering complete range of 100% Maintenance Free Batteries for Automotive and Specialized Deep Cycle Batteries for UPS and Solar Systems. These specialized batteries are manufactured using most advanced Korean Technology under direct supervision of Korean Experts.Roles & Responsibilities • Monitor and control the Injection Molding facility & Assembly production which includes Envelop Stacker M/C, Cast on Strap M/C, Combi M/C, Heat Sealing M/C, Terminal Welding M/C, to identify and rectify any process deviations.• Working to ensure proper implementation of Total Productive Maintenance (TPM) including Predictive Maintenance, Preventive Maintenance and Periodic overhaul.• Ensuring that all modifications in the process (i.e modifications in the mold, modification in the process, modification in the recipe etc.) is approved through Management of Change process.• Minimize the waste in the operation to meet production objective.• Continually improvement in the process to ensure error proofing, reduction in nonconformance and enhancing the process capability.• Communicating closely with management regarding all aspects of operations for both departments.• Lead and train the subordinates on process control and troubleshooting.• Working as core team member in development and implementation of Integrated Management System based on ISO 9001:2015, IATF 16949:2016 & ISO 14001:2015. Show less

Hyundai Pakistan
Jan 2022 - Mar 2023Senior ExecutiveRoles & Responsibilities • Monitor and control the Body Shop facility equipped with Vin Punching M/C, Spot Welding units and Mig Welding for three assembly lines, and Metal finish line.• Identification of subsequent changes to facility by implementation of Kaizen.• Optimization of processes to meet objectives of lowering cost and improving productivity.• Implementation of FMDS, TPS, Poke yoke and lean facility on floor.• Reduction in DPU (Defect Per unit) by eliminating root cause.• Improvement in process facility by Line balancing and enhancing skills of sub-ordinates.• Improvement in overall equipment effectiveness (OEE) of each machine to evaluate the performance of the operation.• Conduct data analysis by using 7 QC tools to identify and reduce the nonconformance.• Carry out Failure Mode Analysis (FMEA) study to identify the root causes of the failure and to prevent its reoccurrence.• Lead and train the subordinates on process control and troubleshooting.• Communicating closely with management regarding all aspects of operations. Projects:• Line balancing of Elantra and Sonata Model with semi auto spot welding systems. Show less

Al-Futtaim Automotive - الفطيم للسيارات
Mar 2023 - nowDeputy Manager Product Development• Stress Analysis simulation for the newly designed parts, by performing FEA (FEM) on Creo and manual calculations as per selected failure theories.• Development of the best fit formulation to achieve the calculated results i.e., for Hydraulic Force Refer to Hydraulic Pressure.• Majors in Gear and Shafts development by using KISSsoft (Gear and Shaft design and optimization software).• Ensure developments of ergonomics structure in vehicle for driver, passenger seats, noise and light requirement to make sure a use friendly product.• Creating failure mode analysis simulations for various issues highlighted by market or production line.• Lead and train the subordinates. Show less
Licenses & Certifications

KISSoft Operaional Training
TECHNOTRADEJun 2023
TPM Facilitators Course
QSIFeb 2025
Internal Auditor IATF-16949
Robust Pro CanadaJul 2019
Automotive Core Tools Professional
Robust Pro CanadaDec 2019
Volunteer Experience
Volunteer
Issued by Mechanical Engineering Society (UOL) on Jan 2014
Associated with Bilal Ashar
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