Er. Bhaveshkumar Virani

Experience

• 

  Jayshree Aromatics Pvt. Ltd

  Jun 2011 - Feb 2012

  Chemical Engineer

  production of aromatic compounds.Chlorination of Toluene to produce Benzyl Chloride, Benzaldehyde etc

• 

  Meghmani FineChem Ltd

  Feb 2012 - Jul 2013

  DCS Engineer

  Handling Caustic Plant with YOKOGAWA DCS.production of Caustic soda, chlorine, hydrogen, HCL, sodium hypochloride, caustic soda flakes (98%), dilute sulphuric acid..Daily Production report making, SAP entry.

• 

  Godrej Industries Limited

  Jul 2013 - Sept 2014

  Engineer

  Production of Hydrogen Gas (1000Nm3/hr) by natural gas reforming process throughReformer Plant and purified it up to 99.9% with the help of 4 bed Pressure SwingAdsorption unit. Fatty alcohol synthesis based on Lurgi process at 300 0c and 300 bar. High pressurehydrogenation of fatty acid). Separation of catalyst by filtration process. Fractionation of crude alcohol to obtain its components: C12, C14, C16, C18.using three(Packed) columns in series. Aldehyde reduction (Post Hydrogenation) using fixed bed Nickel catalyst. Flaking unit for flakes production and packing.Job Profile at GIL: Over all responsible for the Hydrogen gas production (24000Nm3/day), purification andincreasing its pressure from 20 bar to 300 bar. Monitoring and control DCS parameters, programised interlocks based on process operatinglogics with assistance of technical associates. And to minimize abnormalities in the plant. Working at 300 bar pressure of hydrogen and 300 deg C temperatures forhydrogenation of Fatty Acid. Handling Production activity of EOU plant including NG reformer, Hydrogenation,Distillation in shift as a shift engineer. Production of fatty alcohol by High pressure high temperature hydrogenation reaction ofFatty acid. Daily Production report preparing and reporting to the manager. DCS system: Emersion. Show less

• 

  Deepak Nitrite Limited

  Oct 2014 - Sept 2016

  Executive

  Handling Production activities in shift as a shift in charge in Hydrogenation Plant havingProducts Ortho-Toluidine, Para-Toluidine, Para-Cumidine, 2,3-Xylidine. Catalytic Hydrogenation reaction using 2%PdC catalyst. High temperature, High Pressure reaction handling, Distillation handling all trouble shootingsof the plant. Recovery of catalyst, Production Planning, Report making. To optimize production and for that to provide suggestion for the modification. Production and proactive maintenance related jobs to strengthen plant reliability andeliminate emergency shutdown. Responsible to maintain the product quality. Effective handling of manpower & coordination with service departments. DCS system : Rockwell Automation Show less

• 

  UPL

  Sept 2016 - Mar 2019

  Executive

  Natural Gas Cracker: Natural Draft Furnace operating by 80 burners, Reaction of Liquid sulfur and Natural Gas at 650C. Sulfur Scrubber and Cs2 Distillation columns operating under pressure of 4.0 bar, CS2 recovery byLean oil Absorption and Stripping.Sulfur Recovery Unit (SRU) 112-MTPD 2-stage Claus train which converts byproduct Acid Gas hydrogen sulfide (H2S)from the CS2 Production Unit to elemental sulfur, which is recycled to the CS2 Unit along withadditional fresh sulfur feed. Reaction furnace operation to convert Acid Gas into sulfur by Thermal and Catalyticconversion.Technology: SRU well designed by Worley parson Monrovia, California.Amine Tail Gas Treating Unit (TGTU) Recovers virtually all sulfur in the SRU tail gas for overall sulfur recovery of > 99.9%.SO2compounds are catalytically converted to H2S, followed by cooling to condense most of the watervapor formed by the Claus reaction. H2S is then absorbed in a circulating solution of enhanced 40%-wt methyl diethanol amine (MDEA) in water, which is subsequently heat-regenerated to recyclethe H2S to the SRU Reaction Furnace. Residual sulfur compounds in the TGTU tail gas are thermally oxidized to SO2in the forced-draftIncinerator, which utilizes waste heat recovery to generate saturated HP steam (48 Bar) which ispredominantly let down to MP steam (24 Bar).Technology: Cs2 Technology supplied By AkzoNobel America.DCS System: Foxboro, Invensys Show less

• 

  Reliance Industries Limited

  Mar 2019 - now

  Deputy General Manager

  Looking after activities like PHA study, Risk Management, Safety and Operational Risks, Risk Register, Barrier Healthiness verification, Safety Critical Equipment, LOPA, QRA, Consequence Analysis. Experienced in doing PSSR, HAZOP, JCC, IFGA & LOD Audits. Certified by bureau veritas as Internal IMS Auditor.• Ensure smooth running through administration and supervision of all levels of production departments, including SNG Unit, Sulfur Recovery Unit (SRU) and Amine Tail Gas Treating Unit (TGTU).• I have handled gas compressors, fired heater, reactors, heat exchangers, steam super heater and boilers as well as Toxic and flammable gases.• Involved in implementation of OMPro (Digital Logbook) & OMpro Task in system as PROMPT activity.• Making Risk assessment in HITRA (Hazards Identification and Task Risk Assessment) • Maintain SSAC checklist in plant and Conduct internal audit also.• Involved in plant startup and shut down activities.• Got award for best LOPA report and best PHA report.• Working as IMS coordinator, JCC(Job Cycle Check) coordinator & PSM coordinator. • Various safety checklists for Audit and plant safety performance monitoring. Show less