Sudhir Mane

Experience

• 

  M/s Bajaj Auto Ltd Akurdi Pune

  Aug 1995 - Jun 2008

  Section Manager

  Worked as an Section Manager in Motor Cycle Engine Assembly and leading the workforce of 3 Jr Engineers & up to 170 workmen.Coordinator of the Engine Assembly for TPM, ISO 9001, ISO 14001 & OHSAS18001.Finalize the time standards for the assembly activities, Preparation of Line balancing for different production levels & continues improvement in productivity.Implementation of line balancing with convincing all the operators ( including union leaders) to achieve the desired productivity improvements.Planning the work force, staffs, line capacity to achieve the given production Targets.Planning of assembly tools, toolings & assembly procedures for new coming models.Implementation of TPM for Engine assembly. Impart TPM training to Engineers & operators.Improve productivity by Automation of assembly process, elimination of non-value adding elements in process & using new assembly techniques.Heading the kaizen workshop of Engine Assembly - A team of associates working for continues improvements through kaizen.Setting new lines & streamlining the production process for new models.Cell cost reduction.Motivate workmen to innovate kaizens to upgrade process quality, safety & productivity.Carry out the safety audits & Identify unsafe working conditions to improve them to make accidents zero.Innovation of Pokayokes for ensuring defect free products. Show less

• 

  M/s Rieter India Private Limited

  Jun 2008 - Dec 2009

  Sr Officer - HSE

  Responsible for - Formulation of EHS system & Implementation, Accident prevention & loss control, Compliance of statutory & EHS standards, Hazard Identification, Safety training/retraining, Safety Budgeting & Control.Critical activities handled- Erection of new plant at Koregao Bhima, erection & commencing of Utilities, material handling equipment’s & machines

• 

  Thermax India

  Dec 2009 - Oct 2020

  Deputy Manager-Safety

  To develop and facilitate, implementation of project specific HSE plans, guidelines procedures. Designed and organized HSE induction and various training programs for top middle and workmen’s as per training matrix ,Prepared risk assessment for Plant and projects. Conducted HSE audits of project sites , plants offices. Implemented OHSAS 18001 certification for projects sites Implement PTW procedure, closing daily observations as per client’s requirement’s. Preparation of safety campaign. To establish , implement and maintain emergency preparedness and response procedures at project sites , plants ,offices. Show less

• 

  Zeeco India

  Oct 2020 - Feb 2025

  Sr. Manager -EHS
• 

  Zamil Steel Buildings India Private Limited

  Feb 2025 - now

  Deputy General Manager - Safety