Dr. Sanjay Kapil

Dr. Sanjay Kapil

Head of Unit

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  • Timeline

  • About me

    General Manager ( Plant Operations) Allana Sons Private Limited

  • Education

    • College of Veterinary Science & Animal Husbandry

      1987 - 1993
      Bachelor of Veterinary Science & Animal Husbandry Bronze Medalist
  • Experience

    • WARDEX PHARMACEUTICALS PRIVATE LIMITED

      May 1993 - Jan 1999
      Head of Unit

      Operational Oversight: Conducted thorough inspections of routine operations, including ante-mortem and post-mortem inspections of buffaloes. Ensured quality control throughout the preparation stages of Iron Tonics.Microbiological Analysis: Performed microbiological analyses on various samples, including blood, stool, and throat swabs, to maintain high standards of hygiene and safety.Financial Management: Took charge of all financial aspects within the factory, demonstrating proficiency in financial management.Legal and Labor Affairs Management: Managed legal affairs at the center, addressing labor matters, maintenance concerns, and socio-political issues. Ensured compliance with regulatory requirements. Show less

    • Allana Group

      Jan 1999 - Jun 2003
      Chief Veterinary Officer

      Abattoir Commissioning and Optimization: Assisted the abattoir team and collaborated with plant supplier engineers from Belgium during the commissioning of a modern abattoir line procured from Belgium. Worked on optimizing operations to enhance efficiency.Line Speed Achievement: Supported the abattoir team and operators in achieving a line speed of 60 animals per hour within three months. Further aided in reaching a line speed of 100 animals per hour in six months through minor modifications, focusing on operator efficiency, and optimizing various on-line equipment.Guidance for Improved Efficiency: Provided guidance to the abattoir team and operators in achieving a line speed of 120 animals per hour within 12 months. This involved implementing minor modifications and enhancing the efficiency of both operators and on-line equipment.Quality and Food Safety Systems Implementation:Contributed to the company's quality and food safety systems, serving as the HACCP Coordinator. Assisted in obtaining certifications such as HACCP and ISO 9001-2000, and played a key role in the internal audit process for their successful implementation.International Approvals and Training: Facilitated the approval process for the abattoir cum processing units by coordinating with technical delegations from various countries. Additionally, conducted training sessions for junior doctors on A.M and meat inspection. Provided hygiene training to workers, supervisors, operators, and processing staff. Show less

    • ALM Industries Limited

      Jul 2003 - Jan 2024
      Director of Operations

      Procurement and Dressing Line Management:Managed the procurement and selection of dressing lines, overseeing the fabrication and design of slaughter lines for both a Greek and an Indian company. Provided guidance to engineering teams in compliance with BIS, USDA, and EU standards. Led the installation and commissioning of dressing lines for both units.Abattoir Design and Construction Oversight: Guided and assisted civil and architecture engineers in designing and constructing modern abattoirs, chillers, blast freezers, deboning halls, processing halls, fresh packing halls, and frozen packing facilities. Ensured adherence to USDA and EU standards for both units.Team Leadership and Training: Led a team of professionals, providing comprehensive training in various aspects of the meat industry, Guided the successful implementation of ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, CODEX HACCP 2003, and GMP in the industry.Effluent Treatment Plant Management: Managed the procurement and selection of suppliers and technology for the effluent treatment plant for both companies. Assisted the environmental technical team in the fabrication, design, installation, and commissioning of the effluent treatment plant. Rendering Plant Procurement and Management: Procured and selected suppliers and technology for the dry rendering plant from the USA, Jordan, and India. Assisted the technical team of an alloy company in the fabrication, design, installation, and commissioning of the rendering plant for both units. International Approvals and Delegations: Guided and led technical teams, staff, and workers for ALM in obtaining approvals from technical delegations of various countries, including Malaysia, Egypt, UAE, Jordan, Iran, Philippines, Saudi Arabia, Angola, Syria, Indonesia, etc.International Meat and Offal Export: Managed the export of meat and offal to various countries, including Vietnam, UAE, Bahrain, Qatar, Kingdom of Saudi Arabia, Congo, Algeria, Oman, etc. Show less

    • IQMS

      Feb 2004 - now
      Technical Consultant

      CONSULTANT on panel of IQMS for ISO 9001:2015 ,HACCP, ISO-22000 (FSMS), ISO 14001 & ISO 45001 since 1 st February 2004

    • Quality management services

      May 2019 - now
      Senior Associate Consultant

      Working with QUALITY MANAGEMENT SERVICES (QMS) on pro-term Basis since Dec.2002 for certifications of ISO 22000,HACCP, ISO9001, ISO14001 & ISO 45001/OHSAS.

  • Licenses & Certifications

    • ISO 9001:2015 Lead Auditor

      Exempler global
      May 2019
    • ISO 14001 :2015 Lead Auditor

      Exempler global
      Oct 2018
    • ISO 22000 Lead Auditor - Food safety Certification

      Sai Global Limited, Mumbai
      Aug 2007
    • ISO 9001 Lead Auditor - Quality Certification

      BSI MANAGEMENT SYSTEMS LTD.
      Aug 2005
    • Internal auditor FSSC 2200:2010

      Quality Management Services
      May 2014
    • Internal auditor BRC

      Quality Management Services
      Jul 2019
    • Internal auditor SQF version 8.1

      Quality Management Services
      Jul 2019
    • Internal Auditor of ISO / IEC 17025 & NABL Criteria

      FICCI
      Oct 2014
    • ISO 45001: 2018 Occupational Health and Safety Management Systems Certified

      BSCIC Certifications Pvt. Ltd.
      May 2019