Ben Kastenbauer

Experience

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  Toyota Motor Manufacturing UK

  Dec 2014 - Oct 2015

  Production Team Leader

  • Collaborated with quality control teams to maintain high quality standards, ensuring compliance with industry specifications and regulations.• Developed and maintained performance metrics, providing regular feedback to team members to drive individual and team performance improvements.• Implemented a visual management system on the production floor, improving communication and transparency as well as providing real-time updates on production status.• Directed daily production activities, leading teams to achieve and surpass production targets.• Implemented a rotation program within the team to expose members to various aspects of production, enhancing cross-functional skill, understanding and collaboration.• Advocated for a culture of continuous improvement, encouraging team members to identify and implement efficiency gains.• Conducted root cause analysis for production issues, implementing corrective actions to prevent reoccurrence and improve overall production reliability. Show less

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  Rolls-Royce

  Oct 2015 - Jun 2018

  Production Team Leader

  • Led and motivated production teams to achieve and exceed production targets.• Orchestrated the production of components with a focus on precision and quality, ensuring compliance with strict industry standards and regulations.• Co-ordinated with engineering teams to introduce new manufacturing technologies and methodologies, enhancing overall efficiency.• Developed and maintained production schedules, balancing workload distribution among highly skilled teams and optimising resource allocation to meet tight project timelines.• Collaborated with quality control teams to implement rigorous inspection processes, ensuring the highest standard of quality.• Conducted regular safety briefings and implemented safety protocols to maintain a secure working environment in compliance with industry regulations.• Played a key role in the successful execution of many projects, managing the assembly and integration of complex components while meeting strict aerospace engineering specifications.• Conducted regular performance reviews for the production team, providing constructive feedback and recognition to foster a culture of continuous improvement and employee development.• Championed sustainability initiatives in production, implementing eco-friendly practices to reduce the environmental impact of manufacturing processes.• Led continuous improvement projects, applying six sigma methodologies to streamline processes and reduce waste in the production workflow.• Oversaw the implementation of the 5S methodology, resulting in a more organised and efficient production floor and contributing to an improvement in overall cleanliness and orderliness.• Co-ordinated with quality assurance teams to implement a robust quality control program, ensuring compliance with stringent industry standards. Show less

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  PCC AEROSTRUCTURES

  Jun 2018 - Mar 2019

  Production Planner

  • Created and managed detailed production schedules, ensuring optimal resource utilisation and on-time delivery according to customer demand.• Collaborated closely with procurement teams to maintain accurate inventory levels.• Utilised forecasting tools and historical data analysis to accurately predict demand fluctuations, contributing to a reduction in overstock.• Co-ordinated production activities with various departments, including manufacturing, logistics and quality assurance to maintain seamless workflow and minimise production disruptions.• Implemented and maintained master production schedules, adjusting as needed to accommodate changes in demand, resource availability and unforeseen risks.• Conducted regular production meetings to update stakeholders on schedule adherence, identify potential issues and collaborate on solutions to ensure production targets were met.• Developed and maintained relationships with suppliers, negotiating lead times and ensuring timely delivery of raw materials to support production schedule.• Played a pivotal role in the implementation of a new ERP system, enhancing visibility into production processes and improving overall planning accuracy.• Monitored and analysed key performance indicators related to production planning, continuously identifying opportunities for process optimisation and efficiency improvement. Show less

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  Sigma

  Mar 2019 - Feb 2020

  Production Planning Manager

  • Developed and executed comprehensive production plans, optimising resource allocation and workflow to achieve an increase in production efficiency.• Led cross-functional teams in the creation and implementation of production schedules, ensuring alignment with demand forecasts and inventory targets.• Implemented lean manufacturing principles, resulting in a reduction in production costs and more streamlined and agile production process.• Utilised planning software to forecast demand, manage inventory levels and minimise lead times, improving overall supply chain responsiveness.• Collaborated with procurement and logistics teams to ensure availability of raw materials, preventing production delays and optimising inventory turnover.• Conducted regular capacity assessments, identifying bottlenecks and implementing solutions to enhance production capacity and meet growing demand.• Developed and maintained key performance indicators to monitor production performance, identify areas for improvement and drive continuous optimisation.• Co-ordinated with quality assurance teams to implement and maintain stringent quality standards throughout the production process.• Implemented employee training programs and performance metrics to enhance the skills and efficiency of production teams, creating a culture for continuous improvement. Show less

• 

  BT Group

  Feb 2020 - now

  Project Manager

  • Led cross-functional teams in the successful execution of projects, ensuring timely completion within budget constraints.• Developed and implemented comprehensive project plans, outlining tasks, milestones and resource allocation to optimise project efficiency.• Managed communication with stakeholders, providing regular updates on project progress and addressing concerns to ensure alignment with organisational goals.• Implemented agile methodologies to enhance project flexibility and responsiveness to changing requirements in a dynamic industry.• Oversaw the deployment of telecommunications infrastructure, coordinating with vendors, contractors and internal teams to ensure seamless project delivery.• Conducted risk assessments and devised mitigation strategies to minimise project related challenges, enhancing overall project success rates.• Utilised project management tools to streamline processes, improve collaboration and maintain accurate project governance.• Played a key role in the development of project budgets, tracking expenses and identifying cost-saving opportunities to maximise project profitability.• Demonstrated strong leadership and interpersonal skills in motivating teams, resolving conflicts and fostering a positive working environment for project success.• Established and maintained key performance indicators to measure project success and continuously identified areas for improvement in project execution.• Conducted regular project reviews, gathering feedback from team members and stakeholders to identify areas for improvement and implement corrective actions. Show less