Pawan Saini

Experience

• 

  Escorts Kubota Limited

  Aug 2010 - Jun 2013

  Engineer Engine Testing

   Endurance test, Cooling Test, blowby measurement, EOC Testing, Airflow measurement through Radiator, recording NOX with AMA i-60 Analyzer & PM, Full Throttle Performance (FTP), Part Throttle Performance (PTP), Running In, Governing, Emission, Scuff Test, Cold chamber trials of engine for Mechanical Development, Combustion Development and Durability. Data generation and Reporting to designers with data, conclusions and Suggestions. Testing for Benchmarking of tractors Engine with competitors like John Deere, M&M, Eicher, Kirloskar, Tafe etc. Calibration check & Preventive maintenance of testing equipment’s like Dynamometer (Descaling), Fuel Consumption meter (Calibration), Water Conditioning unit, Test Bed Alignment (Engine alignment with respect to Dynamometer), Temperature & Pressure sensors etc. Good hand at testing of FIP at Mico (Bosch) test bench & take comparative study of fuel delivery at Engine test bed & the bench Experience on Natural aspirated engines (15 to 60 Hp Engines), Turbocharged engines (45 to 65 Hp Engines), Turbocharged Intercooler with EGR engines (65 to 75 Hp Engines) rotary as well as inline FIP for tractor Preparation Responsible for swirl testing for the air flow measurement of cylinder head intake port. Show less

• 

  Tata Motors

  Jun 2013 - Oct 2015

  Junior Shop officer

   Shop Floor Management: -Man power management to prepare the vehicle for brake test, steering test, cooling trials, torture test, highway runs, field trials, kmpl trials, acceleration trials, Speedo Odo trials, derivability, brake bedding. Daily Activity :-Wheel alignment, tire depth measurement, load distribution according to GVW & overloading of the vehicle, vehicle inspection as per specification sheet, implementation and development of tools and facilities for productivity improvement, failure reporting and analysis & corrective actions, material and parts arrangement as per requirement, maintain log books and data sharing of highway, Torture, performance of the vehicles, failure reports preparations, maintain vehicle history of tested vehicle, Additional responsibility: -Material collection, Store standardization, failed parts disposal and record maintaining, maintaining 5S, organize awareness sessions about vehicle/failure/and experience sharing, Trailer maintenance, Compressor maintenance, Tire changer machine Maintenance. Skills: -Good written and verbal communication skills, good knowledge of vehicle aggregates i.e. Engine, Gear box, Axles, steering system, clutch and tires, good man power handling skills, resulted oriented diagnosis skills. Show less

• 

  Tata Cummins

  Oct 2015 - now

  • Good understanding of I C engine fundamentals, engines subsystems i.e., fuel & air handling, lub oil, cooling systems, understands principles, can teach others. Able to Performs more complex functions.• Proficient in Engine assembly, testing, troubleshooting, and engine test data analysis. able to use the knowledge independently.• Root cause investigation, analysis, and resolution of In-plant & Field return failed engines.• Emission testing at test agency & good understanding of emission norms for automotive, Genset, off-highway application. Able to handle emission lab, and cop activity with minimum guidance.• Hands on experience on AVL Test Bed Operations & maintenance, and knowledge of fuel balancer, smoke meter, dynamometer, and other testing equipment’s & Spare parts management for test cell up keeping.• Familiarity with data analytic methods, Problem solving and data interpretation skills. Show less  Manpower handling for engine testing Defect analysis, troubleshooting of mechanical and electronic engines for performance and fault code related issues. Handling AVL Test Bed (PUMA Operated), Operations & maintenance of test bed & maintaining its spares for smooth running.  Knowledge of AVL test cell equipment’s and their troubleshooting i.e. Dynometer; Fuel balance unit; Smoke meter water conditioning unit and test pellet. Weekly meeting with production team to resolve testing issues.Analysis of production testing data performance to find the cause of performance failure and driving corrective action to be taken on weekly basis. Customer visits for resolution of Quality Issues in Field (OEM Customer Support) Weekly team meeting with team to resolve and Responsible for training & support of team for failure investigation, team reliability on rework and testing. Tear down analysis field return engines to find the cause of failure cause simulation in plant. Reporting of plants engines failures to engineering team with suggestion by testing data analysis to maintain FT OK %age, data discussion with product engineering team for the correction of green engine specifications. Engine tear down analysis and their report preparation. New part validation testing through PPAP Monthly MIS preparation and circulation.  Periodic Revision of testing specification to ensure right first time OK. SOP/WAS preparation of rework. Planning of testing and rework to meet customer demand. Facility management for team i.e. Training; Tools & skill development. Show less

  • Manager

    Sept 2023 - now

  • Assistant Manager

    Dec 2021 - Sept 2023

  • JSM

    Oct 2015 - Dec 2021