
Sai Beera
Maintenance Engineer

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About me
Manufacturing Team Lead at ECCO Safety Group
Education

Complete Lean Solutions Institute of Advance Studies
2018 - 2021Lean technology Certificate IVLean in operations and manufacturing

Hindustan Shipyard Lmited
2005 - 2006Graduate Marine Engineer Naval Architecture and Marine Engineering
Kangan Institute
2016 - 2017Certificate III Logistics, Materials, and Supply Chain Management
Jawaharlal Nehru Technological University
2001 - 2005Bachelor's degree Mechanical Engineering
Experience

Apex Auto Limited
Feb 2007 - Mar 2008Maintenance Engineer Performing corrective and preventative maintenance on equipment, systems and structures at customer site; Preparing schedule for project and procuring necessary raw materials and manpower for same; Evaluating maintenance records of mechanical equipment on a regular basis, and providing technical advice; Assisting mechanical maintenance department by interpreting blueprints and schematics to complete process; Preparing estimate of cost and repair of various facility equipment and systems; Documenting all repair and maintenance work performed on equipment; Inspecting work that was performed by subcontractors. Notable Achievements: Identified and recommended ways to reduce costs and improve processes of the plant; Developed annual capital and operating budget for mechanical maintenance and prepared capital budget for plant; Designed work packages and equipment specifications for project and prepared equipment list Show less

Carver Technology and Equipment Private Limited
Mar 2009 - Apr 2013Production EngineerManufacturing, production & maintenance of Gummer machines, delinter machines and detailed study of all machine drawings.Preparing bill of materials, specifications, detailed ordering, quality and issues of various drawings for production, purchase and sub contract.Preparing and coordinating with purchase, outsourcing and production departments and provide necessary data and details for manufacturing the machine. Analyzing and sorting out any of the manufacturing assembly difficulties related to machine design along with production dept.Carrying out visit to internal client sites for the purposes of testing supervising installation, commissioning, servicing and maintain equipment supplied Asst. And guide Clients, sub vendor or other site labor as necessary for proper interpretation of drawings. Conducting all work activities in accordance with legal legislation and working conditions applicable to the site where the work is conducted ensuring that all works conducted was not compromise personnel or equipment safely.Prepare internal reports for feedback from site observations to all continual improvement of the company’s service and maintenance of equipment supplied by us as necessary.Conduct specific visits to client’s sites for the purposes of providing technical support and recommendations with respect to the supply, performance and maintenance, enhancing modifications and / or necessary spare parts inventories as recommended.Whilst making any site visits, ensure that as detailed above are considered and documented. Actively report to the necessary internal responsible person, any information which may be received at any time which may be utilized to promote the company and its products and services.Ensuring all documentation related to the work performed is files for future access in accordance with standard procedures. Show less

Aisin Australia Pty. Ltd.
May 2013 - May 2018Technical Team Lead Examine detailed drawings or specifications to find out job, material and equipment requirements Set up and adjust Toyota Motor Cooperation Australia (TMCA) machines and equipment for the manufacturing of door frames and to reach Toyota Quality Standards. Inspecting and checking equipment for proper operating condition and making necessary adjustments. Repairing, reworking, and calibrating hydraulic and pneumatic systems to meet operational specifications. Conferring with other personnel to implement operating procedures and resolve system malfunctions. Investigating equipment failures and difficulties to diagnose faulty operation, and to make recommendations. Performing preventative maintenance and calibration of equipment and systems. Identifying and resolving equipment malfunctions, working with suppliers as needed to procure replacement parts. Dismantle faulty tools and assemblies and repair or replace defective parts Check accuracy and quality of finished parts(Door Frame), tools or sub-assemblies. Applying Kaizen method and 5S techniques for process improvement. Show less

ECCO Safety Group
Aug 2017 - nowManufacturing Team LeadSupport the team within the operational area to ensure customers quality requirements are met on time and in full.Accountability for all Production and Inventory management activitiesResponsible for Production targets and KPI'sDaily, weekly Production Planning and Reporting to operations Management Preparing schedule for project and procuring necessary equipment/ materials and manpower for same.Supervise employees according to the production scheduleEnsure continuous improvement is conducted through the execution of best practice to reduce lead times.Train or facilitate training for all new or existing employeesPromote a positive work environmentEnsure that calibration, Validation, and Preventive Maintenance systems are completed on timeCommunicate effectively with internal and external stakeholdersWork with other departments including Engineering & Maintenance, inventory, Quality to meet common goals across schedule adherence. Ensure the quality of production components through a series of sampling processes and quality checks based on physical and visual inspection using check lists Follow standardised work instructions which have been developed to carry out required quality checks Use measuring instruments to ensure that the product complies with technical specifications based on customer drawings Perform production line responsibilities if required Show less
Licenses & Certifications

Bachelors in Mechanical Engineering
Engineers AustraliaOct 1999
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