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David M Stone

David M Stone

Testing, Research, and Mechanical Intern

Followers of David M Stone175 followers
location of David M StoneHighland Park, New Jersey, United States

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  • Timeline

  • About me

    Global CO2 Technical Integration Engineer

  • Education

    • University of Wisconsin-Madison

      2009 - 2013
      Bachelor of Science (BS) Mechanical Engineering 3.81

      Activities and Societies: University of Wisconsin Hybrid Vehicle Team -Mechanical Team member for four years -Competed in EcoCAR competition -Collaborative research with the Engine Research Center on Reactivity Controlled Compression Ignition technology Studied Mechanical Engineering with a Certificate for Engineering for Energy Sustainability with specialized courses in:-Renewable Energy Systems-Environmental Sustainability and Economics-Environmental Engineering-Internal Combustion Engines-Advanced Materials Selection

    • University of Auckland

      2014 - 2015
      Master’s Degree Master of Engineering Studies in Mechanical Engineering 6.75/9.00

      Class and Research Based Masters.My classes included advanced composites manufacturing and a range of naval architecture and marine engineering related classes.My research was on a method to quickly detect internal defects in structural carbon-fiber composites during forming processes using air permeability.

  • Experience

    • Bjorksten | bit 7

      May 2010 - Aug 2010
      Testing, Research, and Mechanical Intern

      • Tested mechanical components of various products and mechanisms• Fabricated, assembled, and modified test fixtures and prototypes• Communicated directly with company clients to define constraints and relay progress

    • University of Wisconsin-Madison

      Jan 2011 - Dec 2013
      Student Machine Shop Instructor and Technician

      • Taught classes to engineering students on the safe use of mills and lathes• Recommended best practices for fabrication techniques• Supervised use of various manufacturing equipment

    • General Motors

      May 2011 - Aug 2011
      Electric Motor Development and Validation Intern

      • Executed a research project on 3-phase permanent magnet electric motor performance• Collected, analyzed and interpreted data based upon multiple factors• Collaborated with test and design engineers and presented the results of studies

    • General Motors

      May 2012 - Aug 2012
      Hybrid Calibration and Diagnostics Intern

      • Isolated and captured the occurrence of irregular powertrain performance problems• Investigated powertrain error diagnostics set in various operating conditions• Solved a severe calibration issue that would have prevented the sale of vehicles

    • Ford Motor Company

      May 2013 - Aug 2013
      High-Voltage Battery Design Intern

      • Led a multidisciplinary team to develop a high-voltage battery mechanical system• Designed prototype and plans to validate its mechanical and thermal properties • Slashed cost by over 50% by optimizing design with suppliers for best manufacturability

    • Bb7

      Jan 2014 - Jun 2014
      Research and Development Engineer

      • Advanced the development of a large-scale consumer product for an international client• Reduced a prototype device performance failure rate of over 60% to less than 5%• Oversaw rapid modifications to prevent a stop-sale for a critical medical device company

    • U.S. Energy Information Administration

      Jan 2016 - Jun 2019
      Transportation Energy Analyst

      -Forecast national transportation sector energy usage with economic, social, legislative, and technical input in the NEMS Fortran-based model.-Model and develop key assumptions for technology inputs, and sales implications of fuel economy and greenhouse gas regulations for light-duty and heavy-duty vehicles.-Develop scripts in SAS to merge, clean, and analyze large data sets to greatly expand analytical capability and cut processing time for periodic data updates regarding vehicle registration, fuel economy, sales, and energy consumption.-Present key model results and assumptions to government and industry stakeholders. Show less

    • GSA

      Jun 2019 - Jan 2022
      Medium- and Heavy-Duty Vehicle Engineer

      • Developing Federal vehicle standards determining minimum acceptable performance, safety, and capabilities of medium- and heavy-duty vehicles for the Federal government• Design custom vehicle performance requirements to meet unique mission needs• Manage a specialty command center vehicle acquisition as a project manager• Review vendor bids for technical acceptance on multimillion dollar contracts

    • General Motors

      Jan 2022 - now

      • Global CO2 Technical Integration Engineer

        Feb 2024 - now

      • Global CO2 Competitive Strategist

        Jan 2022 - Jan 2024

  • Licenses & Certifications

  • Honors & Awards

    • Awarded to David M Stone
      Sandberg, Robert J "Hands-on Engineering" Scholarship - Aug 2013 Received for taking a "hand's on" approach to my education. It was largely due to my experience with the University Hybrid Vehicle Team and the College of Engineering Student Machine Shop.
    • Awarded to David M Stone
      Eagle Scout Boy Scouts of America Reached the rank of Eagle Scout with a bronze palm with the Boy Scouts of America