Amol Shewale

Experience

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  Emerson Climate Technologies

  Sept 2011 - Feb 2016

  Quality Assurance Engineer

  Key Result Areas:Managed performance testing of compressor as per ARI: 520-2004, ASHRAE: 23-2005 & IS: 5111:1993 / IS: 10617 standardsAssisted in Tear Down Analysis & Failure Analysis for customer complaints and submitted CAPA to customerQualified new product development compressors as per the Copeland standard; prepared qualification plan for material and supplier qualificationOffered support to audits / certifications like ISO, UL, CCC, Safety, EMS, QMS and RoHSAscertained the optimum utilization of consumables to minimize testing costMonitored performance parameters by using SPC tools (Control Chart, Calculate Cp, Cpk and GR&R)Imparted training to newly joined technicians in Performance Test Laboratory Scheduled process audits of production line on daily basis; designed & implemented quality procedures, work instructions & operator quality responsibilityPerformed:Uptime Improvement of Calorimeter Test Rigs; managed periodic calibration & preventive maintenance of Calorimeter Test Rigs and Gas Cycle Stand with help of global lab supportCompressors Rating, High Load, ULMCC-984, Quick Trip & Startability TestsMillipore Test, Cold Trap Test, Powder Paint Tests & Salt Fog Test as per the ASTM B117 & Oil Moisture PPM Tests as per Engineering Specifications & ASTM standardsCharacterization of components by Fourier Transform Infra-red Test to know compatibility with refrigerantsPeriodic Qualification of Brazer, Welder, Welding Machine, Brazing & Welding processComponents Physical, Mechanical, Chemical & Microstructure TestingPrepared & executed qualification plan for component & processes; rendered support for auditing of EMS, RoHS & QMSConducted:Inspection of component to meet product specifications related to material grade, dimensions & visual check as per the sampling planPlanned First Part Approval Process Test involves dimensional inspection, verification of physical & chemical properties and routine performance test of individual component Show less

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  Blue Star Limited

  Mar 2016 - Apr 2019

  Senior Research And Development Engineer

  Key Result Areas:Administering design & development of Split AC, Ducted Split AC, Window AC, Deep Freezers & Water Coolers; designing & developing components for productSelecting compressor for LBP/CBP/HBP conditions and other components selections like Evaporator, Condenser, Condenser Fan, Capillary, Drier, and so on; performing refrigeration system testing and balancingPerforming:Heat load calculation of Deep Freezer & Water CoolerElectrical Safety Tests such as High Voltage, Low Voltage, HV/IR & Motor Temperature Rise TestTear Down Analysis of Rotary & Scroll and reciprocating compressors for failure analysisEndurance Testing of product & components and ensuring reliability of the sameProduct failure root cause analysis and identifying the corrective actionsPlanning & leading:Design, verification & validation testing of products as per the relevant proceduresDeveloping & conducting extreme test conditions such as Condenser Block, Evaporator Block & High Temperature Run Test on products Engaged in investment projects & specification activities for purchase of new equipmentUnderstanding existing & future requirements on test equipment and needed methodsMaintaining failure mode directory to avoid repetitive failures; offering support to UL Certifications; managing measurement equipment & sensors and mechanical installation for HVAC products.Projects Undertaken-Developed Life Test Rig for Deep Freezer and Water Cooler Compressor TestingEstablish operating envelope for compressor by evaluating the reliability of compressor under various operating conditionsConduct High Load test to evaluate a compressor under Highest Operating Pressures/Temperatures and LoadsConduct High Compression Test to expose the Running Gear to high temperatures under low mass flow operationConduct Endurance Test of Compressor heavily Stress components by subjecting the compressor to rapid Start Stop cycling under heavy loads. Show less

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  Knightec

  Nov 2019 - May 2020

  ETL ( Engineering Task Leader ) CAB Climate, Volvo Trucks

  • Plan, Develop and Coordinate Tests of Truck Parking Heaters & analyse the Test Results.• Install and Test Parking Heater and it’s components on Test Rig received from Field.• Write Technical Specification for CAB Component by referring SAE and ISO standards.• Cooperate with suppliers, as well as verification of technical requirements.• Part of QJ (Quality Journal) Parking Heater team & conducted field testing on Truck.• Support Function system provider and component owner.• Prepare warranty bulletin for workshop components.• Work on PROTUS to provide assembly guidelines and quality installation of components.• Basic Knowledge of KOLA Show less

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  Jobbsprånget

  Feb 2021 - Mar 2021

  Mechanical Engineer at Volvo Trucks AB

  Worked on Hydrogen Storage System Installation and design CAD models using Creo.

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  Etteplan

  Apr 2021 - now

  Mechanical Engineer - Fuel Cell Vehicle Engineering at Volvo Trucks AB