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Suresh Kumar

Suresh Kumar

Assistant Manager Production

Followers of Suresh Kumar2000 followers
location of Suresh KumarCoimbatore, Tamil Nadu, India

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  • Timeline

  • About me

    Team lead Production ZF| Ex Tata Motors | Ex Mahindra |Ex Greaves cotton limited

  • Education

    • Velammal Engineering college

      2007 - 2011
      Velammal Engineering college B.E Mechanical engineering A

      Activities and Societies: Mechanical Engineering SAE Member Design of drive for Geo stationary satellite final year project at ISRO Design of compact pipe bending machine Mini project Symposium Department president Various Paper presentation related to Plantery Gear system. Final year project - Design of Drive system for Geo stationary satellite.Mini Project- Design of Compact pipe bending machine.President of National level techical Symposium for Mechanical department .SAE Member

    • Shrishti Matriculation school

      2005 - 2007
      Biology Maths & Biology

      Activities and Societies: SAE member , Conducted National level technical symposium Dexus Ex Machine 7 as president ,Mini project on compact pipe bending machine & Design of drive system for Geo stationary satellite in Indian Space Research organisation (ISRO)

    • V.V.N.K.M

      1994 - 2005
      Schooling Schooling

      Activities and Societies: Neithal House captain School people leader Group House captainSchool pupil leaderClass Representative

  • Experience

    • Greaves Cotton Limited

      Jun 2011 - Jun 2015
      Assistant Manager Production

      • Ensure quality of conformance for component through Tool condition monitoring, cell condition monitoring , 5’S & coolant management system. • Continual improvement (KAIZEN’s) and work standardisation. Problem solving in day to day shop floor activities. Poka-yoke identification and implementation.• To reduce Tool cost, Consummable cost, rejection cost per engine for Crank case, Cylinder head, Crank shaft, Cam shaft & connecting rod through 8D method & RCA. • Member of Cross functional team for solving problems of external as well as internal customer complaints. • To Bring back the machine to the basic condition by initial cleaning, Tag register & CLIT (Autonomous Maintenance Jishu – Hosen Pillar)• Systematically identify and eliminate all losses ( Kobetsu Kaizen pillar).• Identify the potential defects , Eliminating the defects through analysis of 4 M Condition & 4 M matrix.(Quality Maintenance)• Identify potential breakdown & eliminating breakdown through MTTR & MTBF. (Planned Maintenance). • Responsible for TS Audit/IMS Audit ,Q-SAI,TPM ,5S & all Process Audit Show less

    • Mahindra Group

      Jun 2015 - Jun 2016
      Assistant Manager

      Assistant Manager in Engine shop production

    • Tata Motors

      Jun 2016 - Jul 2019
      Manager

      Manage the production plan & control it by continuous monitoring and taking the required action.Process layout improvement for Single piece flow.Capacity planning , Resource planning & Optimization of manufacturing process.Daily Red bin analysis and take actions to improvement.Man machine mapping by process.Responsible man power, spares ,materials , consumables planning.Productivity improvement by accessing MUDA.

    • Tata Motors

      Aug 2020 - Aug 2022
      Senior Manager

      New business development in Engine

    • ZF Group

      Feb 2022 - now
      Manufacturing Team Lead

  • Licenses & Certifications

    • SIx SIgma ,Internal Auditor ISO/TS 16949 & Internal Auditor IMS

      TÜV NORD GROUP
      Nov 2010

  • Volunteer Experience

    • Project Manager

      Issued by Tata Motors on Jul 2016
      Tata MotorsAssociated with Suresh Kumar

    • TPM STEERING COMMITTEE MEMBER

      Issued by Greaves Cotton Limited on Apr 2013
      Greaves Cotton LimitedAssociated with Suresh Kumar

    • Assistant Manager

      Issued by Mahindra Rise on Sept 2015
      Mahindra RiseAssociated with Suresh Kumar