Faraz Aamir

Experience

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  Heavy Mechanical Complex

  Aug 2016 - Sept 2016

  Intern

  -Observing manufacturing of different parts and also learning about different tests performed on them. -Raise efficiency and standards of performance of machines.-The growth of the individual in terms of ability, understanding and awareness.-Variations in the efficiency, productivity, flexibility of labor as a result of training, work study, organizational change, new motivations, etc.

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  Forward Gear (Pvt.) Ltd.

  Dec 2017 - Nov 2018

  Operations and Maintenance Engineer

  -Planning, organizing and executing machine preventive maintenance schedule-Inspecting parts and maintaining cost effective machine parts inventory-Automation of manual processes to increase efficiency-Training of maintenance team on performing maintenance of Automatic Printing Machines-Increased Accuracy and reduction in wastage of Hot Webbing Cutting Machines by re-calibrating their encoders. -Research on common sewing problems and implement their cost effective solution-Reduction in SMV/SAM by shifting operations to automated machines or by combining multiple operations on specialized machines-Preparing Overall Equipment Efficiency and Downtime Tracking report to assess potential bottlenecks in production Show less

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  VEER Sports

  Nov 2018 - Sept 2019

  Operations and Maintenance Engineer

  -Developed Machine Operating and Maintenance S.O.Ps to ensure safe working of all machines -Preparing and Implementing maintenance procedure and schedule of Sewing, Accessory Preparation, Fabric Inspection, Auto Packing, Metal Detector, Auto Cutter and Printing (Screen making, Sublimation and Heat Transfer) Machines-Decreased Monthly & Seasonal Downtime by tracking and eliminating potential issues beforehand-Increased Production of Slider mounting and Zipper cutting operation by combining the operations and shifting them to Automatic Machine-Introduced Kaizen culture and continuous improvement concepts to maintenance team-Training of Machine operators on performing basic maintenance and thus decreasing potential downtime and machine breakdowns-Increased Sewing Efficiency by modifying Bartack Sewing Machines to perform multiple operations in one sewing burst-Eliminated multiple overhead operations by using Specialized Jigs on Automatic Pattern Machines-Decreased Sewing SMV/SAM by eliminating handling in multiple operations and shifting those operations to Template Based Sewing-Installation and Commissioning of Auto Packing, Auto Cutting, Laser Cutting and Digital Printing Machines. Show less

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  Tecno Instruments Pvt Ltd

  Jan 2020 - Jun 2022

  QA Engineer

  - Analyze and improve production processes to increase production and decrease overheads- Prepare Standard Operating Procedures and Work Instructions for every process going on in all departments- Implement Quality Management System in all departments as per Medical Device Regulation (MDR) EU 2017/745 and ISO 13485 - Training of Relevant personnel on updated ISO standards and FDA regulations along with Good document practices-Customer Complaint handling, generating and implementing corrective actions for product, system and material based non-conformance along with performing change control documentation (Change Notices)-Performing Validation of critical processes by analyzing the Installation Qualifications, Operational Qualifications and Performance Qualifications for these processes.-Preparation of Technical Documentation of Products i.e. Technical Files, DMR/DHR, Technical Datasheets, IFUs and control protocols for manufacturing.-Implementing and Sustaining relevant clauses of ISO 13485: 2016 and cGMP for every product's processes-Performing and Preparing Internal Audits, Material Inspection Reports, Process validations, Equipment Calibrations, Training and Weekly/Monthly/Bi-Annual Reporting-Introducing the concept of Continuous Improvement and Kaizen culture to all departments-Acting as Management Representative when higher management isn't reachable for decisions onproduction issues Show less

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  Towne Brothers (Pvt) Ltd

  Jul 2022 - Mar 2024

  Quality Assurance Manager

  - Supervise implementation and maintenance of Quality Management Systems for product manufacturing, control, storage, and primary distribution processes.- Ensure compliance to Quality Manual, Quality System Directives, and Quality Systems standards and regulations (FDA QSR, ISO 13485:2016, ISO 9001:2015 and MDD/MDR).- Prepare and review Technical Files, and QMS documentation submissions for Thai FDA, Saudi FDA, and Australian Register of Therapeutic Goods among others.- Maintain all International registrations and records.- Manage internal and external QMS Audit programs; ensure audit compliance and follow-up to close out audit non-conformance(s).-Maintain supplier quality management and perform supplier evaluation including qualification of suppliers, supplier corrective actions, and guiding subcontractors and component supplier audits.- Drive continuous improvement through CAPA projects, and proactively identifying and implementing best-in-class quality system practices.- Review and approve documents including manufacturing batch records in support of product release, SOPs, process validation protocols and reports, and quality agreements.- Support maintenance department and ensuring all equipment are calibrated as per standards and keeping the process consistent with annual plan.- Proactively investigate and analyze customer complaints, and oversee problem reporting to regulatory agencies as required.- Supervise and develop team members and train quality inspectors/officers for new procedures.- Trained staff in regulatory policies or procedures to introduce them to QMS culture. Show less

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  SGS

  Mar 2024 - now

  Medical Devices Auditor

  - Conducting and leading certification audits, identifying non-conformities and driving corrective actions- Evaluating client management systems, processes, and procedures against relevant standards, regulatory and statutory requirements- Made informed certification recommendations to the certification committee- Collaborated with clients to identify areas for improvement and implement effective corrective actions- Trained and mentored junior auditors to enhance team performance and expertise- Maintained up-to-date knowledge of relevant standards, regulations, and industry developments Show less