Suraj Jirage

Experience

• 

  Mondelēz International

  Jul 2019 - Apr 2023

  ~ Ensure operation of manufacturing as per planned efficiency and partner withasset team to deliver manufacturing KPIs.~ E2E Production planning & daily analyzing the data for global efficiency (GE).~ SAP activities likes (FSTN, PO making, PO balancing, Enhancement). Entering and maintain production data in SAP.~ Implementation of il6s phase1, Controlling and reduction of losses byimplementation of process improvement. Report any production related issues tomanufacturing lead and take corrective action.~ Ensure to maintain engg store inventory to reduce breakdown lead time.Coordinate with vendors and provide the material to asset team with lead time.~ Reduce the plant cost by using inventory management and lean methodology.~ Ensure the plant KPI always higher.~ Ensure the no any FM quality complaints, as well as make RCA, KAPA, Hold and release, traceability.Ensure the noany safety cases by using the M/G, LOTOTO, Risk Assessment, Human Behavior, 5S methodology. Show less Heading Role Of Production Executive for 9000+ Tons Of Chocolate manufacturing facility. Accountable for End to end plant operations including but not limited to Production Planning and inventory control , Plant maintenance and deployment of excellence through Integrated lean six Sigma TPM -11 pillar approach . Responsible to create "Zero harm" and "Zero defect" culture at site through effective deployment of safety and Quality Standard . Device strategies for identifying improvement opportunity. Deliver benefits to the organization such as productivity savings and higher operational efficiency . Drove zero loss mindset & 100% people engagement . Drive GMP at the shop floor . To plan Production based on the Market requirement, coordinate to ensure availability & specified utilization of raw material and packaging material at all time in the plant, coordinate material movement and shipment plans. initiate & implement efficiency measure under TPM (Total Productive Maintenance). Daily calculation of GE (Global Efficiency) . Capacity Enhancement & GE improvement. To Coordinate with weekly Production Plans Conversion in daily production plan. Monitoring OEE (Overall Equipment Effectiveness) and identifying scope for improving the same . Preparing SOP's, Manuals & Work Instruction for Production Operations.Environment Management system was the another major area of scope with energy conservation initiative by process improvement, waste management by reduction , recycle & reuse. Safety management system system was the another important area of scope with risk assessment of activities &/ or Equipment's & initiating measures to eliminate / reduce potential risk, Developing & Implementing standard operating procedure . Show less * Worked in Production & Planning function of Chocolate Manufacturing.* The scope of profile was controlling and reducing factory level losses by implementation of process improvement, Machine scheduling as per production plan , cycle time reduction etc.* Undertook planning, Preparing & implementing action plans effectively to maximize overall equipment efficiency of production machine.* forecasting production, material requirement.*Achieving maximum production & eliminating re-work with even distribution of workload.*Administration of shop floor , Supervising hourly production alongside manpower arranging.*Preventive maintenance , troubleshooting & solving technical problems at primary level through Knowledge management (KM) & Knowledge Based Engineering (KBE).* Analysis of daily material consumption & minimize of scrap generation at different levels of product processing with daily generation of production & Scrap report.* work towards productivity & quality improvement through kaizen activities , Total Quantity Management (TQM), Total Productive Maintenance (TPM ) system.* Implementation of Fool-Proof system 7-QC Tools, Safety standard , 5S system , Loto system, 5why, 8D, DMAIC Methodology. Show less

  • MIS and Data Analyst

    May 2022 - Apr 2023

  • Production Executive

    Oct 2020 - May 2022

  • Trainee - Manufacturing Excellence

    Jul 2019 - Oct 2020
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  VARUN BEVERAGES LIMITED

  Apr 2023 - now

  Assistant Production Manager

  ~ Ensure operation of manufacturing as per planned efficiency and partner withasset team to deliver manufacturing KPIs.~ Improved the best practices by creating standardized operating procedures.~ Responsible for supporting and leading the agenda for analyzing and improving Krones PET Line performance in terms of SQDCSM parameters.~ Responsible for analyzing and improving manufacturing KPI’S such as global efficiency ,material utilization, stops, Breakdown, Loss elimination etc. Show less