Taha Ahmed

Taha Ahmed

Sr. Process Control Engineer (3.2 Million Capacity)

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location of Taha AhmedEgypt

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  • Timeline

  • About me

    Technical Director at RE, Cement consultant company

  • Education

    • ASSUIT UNIVERSITY

      -
      Bachelor of Science in Geology Geology/Earth Science, General Good
    • MINYA UNIVERSITY

      -
      Master of Science - MS Geology/Earth Science, General Good

      Activities and Societies: Study of using Limestone of Samalout formation in Cement industry

  • Experience

    • HELWAN CEMENT COMPANY

      Oct 1989 - Jun 2001
      Sr. Process Control Engineer (3.2 Million Capacity)

      Supervise day to day operation parameters, Analysis equipment persons and recommendation to developDirect reporting the plant production manager Selected Contribution: Successfully replace the Ceramic grinding media in the whit line cement mill to steel grinding media resulting reduction of the consumption and cost of operation

    • SAUDI CEMENT COMPANY

      Sept 2001 - May 2004
      Chief Engineer Kilns and Mills (2 Million Capacity)

      Recommends/Develops programs for Plant Operations’ improvement and coordinates with the Project Manager in integrating these with the Company’s overall objectives to maximize Plant productivity.Recommends to the Project Manager performance standards for key areas of operation within assigned organizations. Such areas include but are not limited to production levels, training and development of personnel, operating efficiency of assigned organizationsSelected Contribution: Cost reduction of fuel consumption by 5 % and production expansion by 4 % Kiln availability development by 5 % through rearrangement the used kiln refractory chart Show less

    • ASEC ENGINEERING QENA PLANT

      Jul 2004 - Apr 2006
      Production department Manager (2 Million Capacity)

      Recommends/Develops programs for Plant Operations’ improvement and coordinates with the Project Manager in integrating these with the Company’s overall objectives to maximize Plant productivity.Recommends to the Project Manager performance standards for key areas of operation within assigned organizations. Such areas include but are not limited to production levels, training and development of personnel, operating efficiency of assigned organizationsSelected Contribution: Maintained constant communication with sales personnel to identify customer requirements and ensure highest levels of satisfaction. Show less

    • ITALCEMNTI (Multinational Company)

      May 2006 - Nov 2011
      Deputy Plant Manager (4 Million Capacity)

      Directs, coordinates and supervises the activities of production, maintenance, warehouse department and bags factory plant to ensure their performance is consistent with established policies and to achieve the Company's goals and objectives for plant operations organizationsReviews and analyses periodic production reports and initiates corrective actions so as to ensure marketing demands are met as necessary. Initiates programs for quality improvement, reduction in pollution levels and reductions in maintenance cost. Monitors operating conditions by having regular meetings with Department/Division heads Selected Contributions: Introduced manufacturing processes and promoted new technology to minimize product costs and improve margins. Successfully achieve the reorganization of the plant technical staff by training and reallocations resulting reduction of manpower from 1200 to 745 persons Show less

    • RE, Cement consultant company

      Dec 2011 - now

      Steer and direct the contracted operation & maintenance management cement plants. Establish operational & maintenance policies and implement process improvements to ensure superior production and quality. Directly manage seven department managers overseeing 250+ exempt and non-exempt employees. Design and implement coaching and training programs to develop staff, facilitate efficiency, and improve performance. Manage operational and capital expense budgets. Selected Contributions Reduction of specific heat consumption by 6 % and specific power consumption by 10%  Improved profit margins by 8% while reducing quality defect losses by 10%. Show less To develop and implement an appreciate maintenance management system for ensuring high level of availability of the plant equipment. Developed production schedule for three-shift operation & maintenance with 95 employees. Served on cost savings team as project manager. Maintained compliance with critical safety and quality standards. Selected Contributions: Implemented Just-in-Time (JIT) production methodology to control costs and inventory, resulting in a 13% improvement in efficiency. Reduce the production and maintenance cost by 20 %. Al Qaim cement plant Iraq Maximum utilization of alternative fuel tire shredder up to 8 % Show less

      • Technical Director - Cement plant

        Jun 2014 - now
      • External Cement Projects Director

        Dec 2011 - May 2014
  • Licenses & Certifications

    • Risk Management

      ITALCEMNTI
      Nov 2007
    • ISO 14000

      The American University in Cairo
      Sept 2000
    • Maintance Management

      FLSmidth
      Sept 2008
    • Iso quality management

      The American University in Cairo
      Sept 1995
    • ISO TQM

      The American University in Cairo
      Sept 1998