Vijay Sarathy

Experience

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  Wheels India Limited

  Jul 2010 - Dec 2010

  Quality Apprentice

  - Production Machines Maintenance- Electrical Panel Routing & Piping in Machineries.- POKE-YOKE System setup & Maintenance.

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  Delphi-TVS

  Jul 2012 - Dec 2012

  Quality Apprentice

  - Sampling Inspection of Production Materials (Diesel Injector Pump).- Assembling of Diesel Injector Pump in Production Line.

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  Sangeetha Engineering Pvt. Ltd

  Jan 2013 - Feb 2014

  Quality Control Inspector

  - In-charge for Sampling of Production Materials (PP, GF-Nylon) from Injection Moulding.- Incoming Raw Material Quality.

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  India Yamaha Motor Pvt. Ltd.

  Mar 2014 - May 2017

  Quality Assurance Engineer

  New Product Testing & Development from Trial Production to Production stage. Responsible of the Planning & Execution of various Vehicle Tests and Endurances (Durability Tests). Had involved in the Complete Testing stages of Indian & Export Models of Scooters & Motorcycles.Benchmarking of various Scooters & Motorcycles for Mule Vehicle Build Stage. Planning, Execution & Post Inspection of Endurances (Durability Test) such as, Engine Durability Test (105/110Hours), Quick Acceleration and Deceleration, Steering Twist Endurance, Starter Motor Endurance, Throttle Endurances, Main Stand Endurance, Side Stand Endurance, Rear Foot Rest Endurance, Kick Endurance, Thermal Shock Test Endurance, Running Endurance for 10,000 Kms to 30,000 Kms on various Terrains such as, City Roads, Highways, Village Roads, Pave Track/Damaged Roads, Coastal Roads, High Altitude, etc.Planning, Execution & Report Generation for the other Vehicle Validation Tests such as, Ground Performance, Water Resistance, Engine Startability, Fuel Meter Accuracy, Fuel Tank Capacity, Head Light Intensity Test, Head Light Aiming Test, Head Light Measurement Value Setting (For Mass Production), Speedometer Accuracy Test, Fuel Tank Capacity, Fuel Tank Drop Down Test, Pass By Noise Test, Brake Test, Horn Test, Assembly Quality Check, Functional Tests, Idling of New Engine, Mechanical Noise of New Engine, Fuel Consumption(Economy) Test, Quick Full Acceleration Test (QFA) and Engine Oil Consumption test.Post Completion of Tests & Endurances, Report Generation for proceeding Pre-Production and Mass Production of Scooters & Motorcycles. General Vehicle Preparation prior to conducting Vehicle Tests, Endurances and Post completion Inspection by Dismantling complete vehicle/Required Parts and analysis. Show less

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  Hero MotoCorp

  May 2017 - Jun 2023

  Testing Engineer

  To Conduct Numerous Tests with respect to Vehicle Endurance, Performance and Special Tests in various stages of vehicle Build. - Joint trials with other teams for Evaluations in Vehicle benchmark & other stages of Build WRT to Tyres, Suspension, Brakes & Ergonomics to understand feasibility of obtaining target performance within mass production constraints.- Endurance evaluations such as On-Road, Fleet, Pave, Dust Tunnel, Transmission Strength, Main & Side Stand, Seat Base Deflection and analysis & Report Generation to proceed next stage of vehicle build.- Special Tests such as, Water Wade, Mud Wade, Rain Shower, Extreme Temperature Tests, Vehicle Fall Test in Static & Dynamic, Cold Start, Headlight Intensity, Visibility & Adjustment.-Performance Tests such as, Vehicle Drivability, Acceleration, Max. Speed, Fuel Economy, Power Test, Brake performance, Vibration & Noise, Tyre Performance, Grade-ability, Speedometer & odometer calibration.- Vehicle Inspection – Benchmarks & Mule Vehicle Inspection in CMM and Data comparison with Layout Drawing for Reports.- Documentation –Report generation with Subjective & Objective Data and SOP, STP, HEG Preparation and New format setup. Show less

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  Royal Enfield

  Jun 2023 - now

  Assistant Manager

  Happy to say that i am an part of Royal Enfield family 😄