Teoh Soo Seng

Experience

• 

  Sony Electronics

  Aug 1990 - Jul 1994

  Production Engineer, Project Leader

  1. Project Leader for Portable CD-Radio-Cassette player product transfer from design center in Tokyo to production in Sony Prai, Penang. +++ 2. Worked closely with designers in early product development pre-production stage in design center in Tokyo, Japan to transfer product knowledge to production in Sony Prai, Penang. +++ 3. Led a cross functional team following project schedule to ensure smooth NPI (New Product Introduction) in Prai. +++ 4. Multi tasking in part approval, engineering change notice, production line troubleshooting & customer complaint. +++ 5. Active participation in VA (Value Engineering) Project to reduce cost using alternative part while maintaining product performance & quality.Major Achievements :1. Successfully transferred 2 families of new Portable CD-Radio-Cassette player from Sony Engineering Group in Tokyo, Japan to production in Sony Prai, Penang with completion of early pre-production stage in design centre there within the NPI project schedule.2. Successfully completion of a new portable CD-Radio-Cassette player early involvement at design company at Phoenix Engineering Group in Japan & product know-how transfer to production in Sony Prai, Penang.3. Met the cost, performance and quality target of 1 VA Project to closely match a similar Portable-CD-Radio-Cassette player from Sharp. Show less

• 

  Bosch Malaysia

  Aug 1994 - now

  1. Lead a team of trainers to conduct operation process training for production operators for SMT, Manual Insertion & Final Assembly for car navigation, instrument cluster and relay product. --- 2. Consistently improve training modules to include new product, new process & video instruction. --- 3. Applied TWI JI (Training Within Industry Job Instruction) in operation training. --- 4. Simulated training using training kits for BPS (Bosch Production System) Lean Manufacturing. --- 5. Plant subject matter expert for & certified master trainer for TWI JI & IPC-A610. --- 6. Other trainings : EHS, ESD, TPM, 5S, ISO 14001, 45001, 50001.Major Achievements :1. Plant coordinator for TWI JI, chaired the steering committee & key driver that met agreed target & schedule.2. VSDiA Leader of steering committee that successfully introduced combined WI (Work Instruction) with JBS (Job Breakdown Sheet). 3. Trained 200+ Shop Floor Trainers on TWI JI & 50+ CIS (Certified IPC Specialist) on IPC-A-610 4. Reviewed & coached Shop Floor Trainers & Process Owners on 250 JBS & WI.5. BPS Week entry won the Plant Team Excellence Award 2019. I was in charge of the Push & Pull simulation game using pen assembly to train 2,000 employees on the concept.6. Introduced Finger Dexterity Test & Eye-Hand Coordination to match the ability of worker to job designed.7. In progress to convert training data to digital format and store training records in database. Show less 1. Led a team of production engineer of car navigation products to achieve quality, cost & delivery target. -- 2. ISO9001, QS9001, IATF16949 certified procedure writer, internal auditee & internal auditor. -- 3. Handle closure of 8D automotive OEM customer 0km & field complaints. -- 4. Early involvement in new product introduction from sample production until pilot run to Run @ Rate. -- 5. Implemented 6 Sigma Black Belt projects. -- 6. Plant 8D Problem Solving Evaluator; COC (Center of Competence) Committee for Hand Soldering, Repair & Rework process; ESD. -- 7. Applied 7QC tools, FMEA, DFMA, FTA, QAM, Poka Yoke, Yokoten, BPS (Bosch Production System) ie. Toyota Production System Lean Manufacturing. -- 8. Led a team of inspectors for PDI (Pre-Delivery Inspection) checking & launch support at automotive OEM customers in Thailand, South Korea, Japan & Australia. -- 9. Troubleshooting technical problem for SKD customer in Columbia. --10. Innovate lean, kaizen, quality & productivity improvement projects.Major Achievements :1. Leader of plant COC for Hand Soldering, Repair & Rework process, established the process rule for repair, rework and hand soldering for division use.2. Procedure writer for 10 production ISO Procedures & SOPs, conducted briefing & timely implementation.3. Production department IQA for internal audits & auditee for external audits including OEM automotive customers.4. Organized & trained a group of inspectors, completed set-up on short notice with follow-up actions & technical launch support for PDI at OEM automotive customers in Thailand, South Korea, Japan, Australia.5. Set-up a PDI Inspection Line at warehouse in Australia meeting the customer quality requirement and timing.6 Completed 2 Green Belt & 1 Black Belt 6 Sigma Projects.7. Received 2 Quality Awards from OEM automotive customers.8. Chaired the 8D Evaluation Team for OEM automotive customers and evaluated 20 cases. Show less

  • Operation Training Section Head

    Apr 2013 - now

  • Production Engineer, Snr. Eng., Executive Eng., Section Mgr.

    Aug 1994 - Mar 2013