Khaled Kamal, MBA, ASQ-CMQ/OE, Lead Auditor

Experience

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  ACE Arab Consulting Engineers "Moharram.Bakhoum"

  Sept 2003 - Feb 2005

  Consultant Engineer (Execution Supervision)

  Project Name: Integrated Industrial Complex.Owner: EASTERN COMPANY S. A. E.General Contractor: Orascom Construction Industries / (OCI)My responsibilities as a consultant include:Controlling all the project construction activities as briefly described:• Supervising the execution of the project with high specifications.• Checking the method of statement and procedures submitted by the contractor for all project activities.• Checking the manpower and equipments used in the project.• Controlling the quantity survey and contractor payment. Show less

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  CEGMAN - Consulting Engineering Group

  Feb 2005 - Aug 2006

  Consultant Engineer (Execution Supervision)

  Project Name: Relocation of military production factory. Project Description: The project area is 258 Fadden and it's consists of 64 building as; (workshops, office buildings, layout, internal rods, etc.) Owner: Ministry of Military Production General Contractor: The Arab Contractors (OSMAN AHMED OSMAN & CO.) My responsibilities as a consultant include: Controlling all the project construction activities as briefly described: • Checking the time schedule submitted by the contractor and follows the project activities upon the final approved time schedule after being approved by the office. • Supervising the execution of special concrete elements; (pre-stressed concrete elements, hollow core slabs and pre-cast concrete elements). • Supervising the placing of special types of concrete design mix. (Containing steel fibers, silica fumes and fly ash). • Supervising the execution of finishing works (Flooring, Plasters, Painting, Sanitary works and Facade Finishing). Show less

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  Orascom Construction PLC

  Aug 2006 - Sept 2007

  Quality Control Engineer

  Project: Gray Cement Production Line (6500 TPD) White Cement Production Line (1500 TPD)• Follow up all sites civil construction works• Supervising the execution of the project with high specifications for many sectors such as ;(Cement mill, Preheater, raw mill feed, clinker storage, cement silo, packing and dispatching, etc.)• Checking the last revision for construction from drawing• Supervising the execution of finishing works (Flooring, Plasters, Painting, Sanitary works and Facade Finishing). Show less

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  Kharafi National

  Sept 2007 - May 2013

  Project: GASCO - IGD Process Plant Habshan-5The project components include a gas processing facility, Natural Gas Liquid (NGL) recovery unit, four sulphur recovery units and utilities, and offsite facilities.Value : $ 728,000,000Job Responsibilities:• Preparation of Inspection and Test Plan (ITP), Procedures and Method Statements.• Monitor all Quality Assurance / Quality Control (QA/QC) functions in the workplace and lead/direct a team of QA/QC engineers and inspectors for day to day QA/QC Quality-related activities.• Follow and maintain company Standards of Quality in accordance with company QMS requirements and to ensure that Quality Systems meet the requirement of ISO 9001:2008• Attend regular daily Site coordination meetings with the Main Contractor and the weekly progress review meeting.• Coordinate with projects team leaders through weekly meetings; respond to customer complaints to be solved• Consistently maintain high level of customer, contractor satisfaction and; accurately and precisely fulfill requirements, resolve/manage conflicts and issues appropriately present solutions efficiently and effectively.• Cooperate with construction managers to solve nonconformities of the works.• Deputize for Quality Manager in his absence.• Prepare the final dossier with all the updates for the hand over to the client, which includes the closure of all NCR’s and variation orders.• Hand over the final QC Dossier to the client and ensure the maintenance of back up’s of the same.Accomplishments:• Develop Tools Box Talk System during the pre-construction meetings for enhancing/improving the awareness of project teams of the Quality requirements for any new activities.• Maintaining the most important Key Performance Indicators (K.P.I) related to site activities and defines Quality objectives measurable and verifiable during the execution of the works based on the contractual requirements. Show less Project: Al Shabab 1000 MW Simple Cycle Gas Turbine Units - Ismailia, Egypt• Helping in conducting technical interviews for selecting the required project staff.• Preparing Project Quality Plan (PQP), Project Specific Procedure (TWI) and inspection Test Plan (ITP) for Client review and approval.• Leading a Group of Junior Engineers and Inspectors for daily QC functional activities.• Attending daily Construction Review Meeting with Client for supporting in any QC issues.• Coordinating between subcontractors for daily QC issues with Client and resolving any work Non-conformity.• Coordinating with independent Third Parties for different Test Requirements.• Conducting Internal Quality Audits on Subcontractors as well as other internal departments.• Preparing QC Dossiers for obtaining Construction Completion Certificates (CCC)Accomplishments:• Overseeing staff performance for the major Quality-related activities required per the contract documents, including audit and surveillance activities, to provide in a timely manner the written documentation described in each project's specific contract documents.• Demonstrated success pinpointing client needs and uncovering potential problem areas through assessment and analysis. Show less Projects: New KN Capitalization base (ICAD III), Mussafah Construction of Habshan-5 Camp Accommodation Facility Management of Abu Dhabi Police Premises• Undertake QC functions in the workplace for daily QC activities. • Conduct inspection of raw materials, bought out items and review of Material Test Certificates (MTC) and the specification requirements. • Interface and coordinate with clients for QC matters and coordinate with third party inspection agencies for all related inspection activities. • Prepare Quality Control procedures/ work instruction, ITP (Inspection Test Plans) according to project/ client requirements and follow-up for its approval and monitor the implementation. • Plan and supervise Subcontractor inspection activities and reviews of Sub Contractor QC performance.• Supervise QC staff for reporting, recording and inspection activities. Show less Project: Kuwait Praxylen Production Company / (KPPC), Aromatics Complex Project• Preparing of the Project Specific Quality Plan, Inspection and Test Plans (ITP).• Preparing the method statements, procedure and submitted to the Clint.• Preparing Check List and related forms for structures; concrete works, earth works, equipment grouting and follow up all inspections with main contractor and consultant.• Controlling all inspection activities on site.• Ensuring that all test reports are verified to meet the contract requirements.• Liaise with Client QC personnel to ensure the specified requirements are met with• Taking Initiate action to prevent the occurrence of any non-conformance.• Completion of necessary documentation to verify the work performed.• Preparation of final QC dossier for handing over to the client and maintain proper filling system (as per Organization procedure) with full traceability for retrieving the document to have a proactive approach in problem solving Show less

  • Senior QA/QC Engineer

    Feb 2012 - May 2013

  • Senior QA/QC Engineer

    Oct 2010 - Jan 2012

  • Quality Control Engineer

    May 2009 - Oct 2010

  • Quality Control Engineer

    Sept 2007 - May 2009
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  HBK Contracting Company W.L.L

  Jun 2013 - May 2023

  • Responsible for the implementation of company’s Quality policy and objectives• Prepare, review & monitor implementation of IMS documentation & procedures• Maintenance of required Quality Management data and records (manuals, Plans, Procedures,Forms, standards, codes, specifications, etc.)• Ensure activities meet the Integrated Management System (IMS) requirements for qualitymanagement, occupational health and safety, legal stipulations, environmental policies • Prepare bid documents related to quality assurance/quality control issues• Coordinate with Project, HSE, Technical, Planning, Contracts, Procurement and other managersfor effective implementation of Quality Management System requirements along the Companyand the Projects• Process improvement (recommend changes for quality improvement in the Company’s Policiesand procedures and based on updated findings and information)• Conduct Quality audits at project sites, subcontractors and suppliers – check compliance withCompany’s Management System & Projects’ Approved Quality Plans & procedures• Coordinate & communicate with the third-party laboratories certifying bodies & supervisingauthorities.• Communicate & interface with the client and his representatives for matters related to projects’quality. • Monitor projects’ Key performance indicators (KPI’s)• Review of company IMS manual to bring further enhancement in the Integrated ManagementSystem.• Plan and conduct IMS internal audits.• Schedule periodical Management Review Meetings, collect data analysis results and preparereports for management review meeting. Ensure that meetings are fully minutes and any actionsrecommended are implemented according to procedures, checking any new/amended system forcompliance with regulations and organize any audit on those actions/systems as required. • Coordination with ISO Certification Body for Surveillance Audit and subsequent follow ups forcorrective and preventive actions from audit results. Show less Project: Katara Twin Tower Hotel at Lusail Client: Katara HospitalityProject Management Consultant (PMC): Qatar Project Management (QPM)Detailed Design & Site Supervision Consultant: Dar Al-HandsahProject Description: The project consists of iconic 36 Storey Twin Towers of luxury classificationHotel comprising of 2 Basements + Podium + Ground Floor + Mezzanine + Level 01 to Level 36including top of towers and related services. Brief Overview of the Works:The Project mainly consists of the following principle elements: • Six-star hotel • Ballrooms and conference / meeting facilities• Six-star branded apartments • Separate five and six star spas• Five-star hotel • Floated Island• Multi-event space at the heart of the building – Katara Hall• Cigar Lounge / Katara Suite Duties and Responsibilities:• Responsible for developing, implementing and maintaining an effective quality control systemthrough project specific Project Quality Plan (PQP) that complies with the general conditions ofcontract and specification requirements.• Authorized and responsible to assure that all project activities affecting quality are in compliancewith established and approved PQP.• Managing all Sub-Contractor Quality related activities and responsible for reviewing and approvingtheir Quality Plans.• Interact with line managers for the implementation of quality control system.• Managing the QA/QC functions in the project and manage a team of QA/QC staff for day-to-dayfunctions.• Establishes objectives of continual improvement and defining the related KPIs for necessarymonitoring.• Perform quality trend analysis and quality audits.• Conduct necessary quality training based on the outputs of training need analysis and trainingplan• Liaise with Client and Consultant representative to resolve Quality Issues.• Attending Client progress review meetings and responsible on action plans related to Qualityissues. Show less Project: GTC626/2014 Package B - Construction of Mega Reservoir PRPS2 at Umm SlalThe project entails construction of five potable water mega reservoirs sites and interconnecting network of large diameter water pipelines. Each reservoirs site will ultimately comprise up to nine reservoirs, each of which will be the largest of their type in the world. The contract package cover the material supply, construction, testing and commissioning of the reservoirs, including pipework, mechanical, electrical, ICA (instrumentation, control and automation), civil, structural and architectural works.Value : QR. 2,327,381,507.00Client : Qatar General Electricity & Water Corporation - KahramaaJob Responsibilities :• Initializes and establishes the quality management system through the Project Quality Plan (PQP).• Authorized and responsible to assure that all project activities affecting quality are in compliance with established and approved PQP.• Review and approve material submittals for conformance with project specifications by direct review and ensuring the supplier/manufacturer compliment statement.• Managing the QA/QC functions and manage a team of QA/QC staff for day-to-day functions.• Identify potential non-conformities and issue non-conformity reports for deviations.• Co-ordinate non-conformance identification, disposition, and corrective action follow up.• Establishes objectives of continual improvement.• Perform quality trend analysis and quality audits.• Plan / conduct training related to quality.• Act as a focal point for internal and external audits.• Consistently maintain high level of customer satisfaction and precisely fulfill requirements, resolve/manage conflicts and appropriately present solutions efficiently and effectively.• Visit of supplier’s site to ensure that quality in fabrication and manufacture is maintained to the required standards.• Prepare and regularly update FAT Schedules and coordinate with Client for required inspections. Show less Project: Msheireb Downtown Doha Project Phase-3Phase -3 covers a 310,000m² development and will include construction of 14 buildings that are up to 22 stores in height as well as 4 basement levels of parking spaces which can house 2,200 vehicles. Will also feature 350 residential units spread across 11 buildings, four swimming pools, a mosque, a hotel, and hospitality and community facilities.The 20,000m² retail spaces will feature 84 units and a 187-room hotel will also be built on an area of 30,500m².Project Value: QR. 2,440,847,588.00Job Responsibilities : • Initializes and establishes the Quality Management System (QMS) through the Project Quality Plan (PQP) and assure that all project activities affecting quality are in compliance with this plan.• Developing, implementing and maintaining an effective quality control system that complies with the general conditions of contract and specification requirements through preparation of work related Method Statements (MS) and inspection and Test Plans (ITP)• Consistently maintain high level of customer, contractor satisfaction and; accurately and precisely fulfill requirements, resolve/manage conflicts and issues appropriately present solutions efficiently and effectively.• Determines, collects, and analyses appropriate data to demonstrate the suitability and effectiveness of the quality management system.• Controls & analyses non-conformities and involved in the proposal, implementation and follow up of the appropriate Corrective and preventive actions.• Maintain a Non-Conformance/Corrective Action Register to include Client/Customer complaints, Non-conforming materials supplied. Initiate non-conformance and corrective action report. • Overseeing staff performance for the Quality-related activities required per the contract documents, including audit and surveillance activities, to provide in a timely manner the written documentation described in each project's specific contract documents. Show less

  • Corporate QA/QC Manager & MR

    Dec 2021 - May 2023

  • Senior Project QA/QC Manager

    Aug 2018 - Dec 2021

  • Project QA / QC Manager

    Apr 2015 - Aug 2018

  • Site QA/QC Manager

    Jun 2013 - Mar 2015
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  Parsons Corporation

  May 2023 - Aug 2024

  Quality Assurance Manager

  Qiddiya City and Qiddiya Coast ProgramProgram Description: Qiddiya City and Qiddiya Coast is a giga-program in Saudi Arabia envisioned as an entertainment, sport, and culture destination spanning over 334 square kilometer set to be constructed with a significant investment, reflecting its ambition to achieve world-class quality standards.● Ensure that all system assurance deliverables, and processes developed meet Client’s requirements and comply with applicable standards and best industry practices.● Collect and analyze data related to project or service delivery to identify trends, areas for improvement, and opportunities for optimization.● Promote and elevate a culture of continuous improvement within the organization, encouraging feedback, and fostering a mindset of striving for excellence in every aspect of delivery.Achievement: Implemented quality improvement initiatives to streamline processes and optimize documents review time, resulted in a 20% decrease in review delays. Show less

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  Accenture

  Aug 2024 - now

  Quality Lead

  Ontario Line Subway Project - Elevated Guideway & Stations (EGS) Segment:As the Quality Lead for the Ontario Line Subway Project – Elevated Guideway & Stations (EGS) Segment, I am responsible for ensuring the delivery of world-class infrastructure that meets project specifications, regulatory standards, and client expectations. Working as part of the Delivery Partner team, I oversee the development, implementation, and monitoring of the Quality Management System (QMS) across all project phases. My role involves conducting audits, inspections, and risk assessments, collaborating with contractors and stakeholders to resolve quality issues, and driving continuous improvement initiatives. With a strong focus on fostering a culture of quality and accountability, I leverage my expertise in ISO standards and extensive experience in large-scale infrastructure projects to contribute to the successful delivery of the Ontario Line - a transformative transit project for the Greater Toronto Area (GTA). Show less