Jose Julai

Experience

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  BHP BILLITON - MOZAL ALUMINIUM SMELTER

  Apr 2011 - Jul 2011

  Trainee-Process engineer

  • To produce a project with the purpose of evaluating the impact of operations such as Metal tapping, anode change, anode covering on Bath Level and Bath Temperature, in order to define which operations lead to decreased or increased bath height and bath temperature.Design a mathematical model whereby a bath volume to be tapped can be accurately determined.

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  BHP

  Oct 2011 - Nov 2014

  1. PROCESS AUDITS/TROUBLESHOOTINGCo-ordinate and control the process within the Reduction Plant, by:• Monitoring the process/production parameters using statistical process methods (Alpsys) and standards procedure;• Investigating deviations and initiating corrective action;• Communicating with Production Shift Supervisor and providing expertise regarding monitored process/production parameters, deviations and recommend corrective actions;• Investigating technical problems and recommend solutions;• Conducting and initiating non-routine and specialized technical analysis, evaluating results and technical report writing.In order to ensure the various processes in the Reduction Plant is controlled and optimized and deviations corrected.2. TRAINING• Provide and implement training strategies;• Explaining/demonstrating techniques and methods to production personnel;• Monitoring production performance by conducting audits on procedure and equipment usage;• Discussing and explaining technical issues (technical information sharing);• Ensure production personnel are adequately developed and positioned to undertake technical tasks in an efficient and competent manner. Show less

  • Engineer Process Control and Improvement - REDUCTION DEPARTMENT

    Mar 2012 - Nov 2014

  • Reduction Process Specialist

    Oct 2011 - Nov 2014
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  Baker Hughes

  Nov 2014 - Jul 2015

  Field Specialist - Oil & Gas Completion & Production, Wellbore Construction

  • Assemble and disassemble the most frequently run, and complex tools in wellbore construction department;• Participate in integrated pre-well planning, well completions on paper and post job reviews;• Ensure that tools and procedures comply with Baker Hughes HSE and quality policies and procedures;• Participate in the make-up of liner hanger hook up in the workshop and other surface equipment and routine day-to-day technical presentations;

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  ENCOM - Infrastructure, Resources & Energy|Corredor Logístico Integrado de Nacala - CLN

  Oct 2015 - May 2016

  Plant Operation Manager

  1. MANAGEMENT AND OPERATION OF WATER TREATMENT STATIONSOperate and maintain the plants at NACALA COAL TERMINAL - CLN so that they can have the following productivity:• Desalination Plant – 40 m3/h• Industrial Water Treatment Plant – 125 m3/h• Sewage Water Treatment Plant – 4.2 m3/hProviding the necessary preventative maintenance for the water treatment equipment including the supply of all the consumable spare parts and chemical products.2. MAINTENANCE• Perform repairs and replacements on piping and associated peripheral devices for water storage, water treatment and water distribution systems. 3. TECHNICAL ASSISTANCEGuarantee the permanent availability of qualified technicians in site in order to:• Provide regular inspection and operation at the water treatment infra-structures and related equipment;• Create, Coordinate and implement a maintenance plan and emergency repairs plan or a maintenance routine on the water treatment infrastructure and water accumulation and distribution system;• Create, Coordinate and participate in the activity of monitoring the water quality in order to ensure that the parameters of quality evaluation meet with the established national and international requirements; Show less

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  Minopex

  May 2016 - Apr 2017

  Plant Metallurgist

  Optimize the plant and ensure maximum recoveries/yield in most cost-effective way;Monitor and improve plant performance;Develop and oversee test programs and assist in implementing results to enhance plant performance;Train and provide opportunities to Metallurgist staff to ensure they perform effectively;Plant commissioning and optimization of main mining plant circuit (screening, dense medium separation, reflux classifier, flotation, filtration/filter press or HBF circuits and thickeners);Prepare periodic reports (daily, weekly and monthly) and close out corrective actions to prevent reoccurrence;Carry out daily checks in all sampling points, psd and equipment to guarantee production quality control. Show less

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  Syrah Resources Ltd

  Apr 2017 - Sept 2023

  1. Oversee plant operations to ensure that the agreed production plans, product quality and cost targets are met; 2. Lead strategy development to ensure the achievement of short and long-term objectives; 3. Provide strategic direction and effective management of the Production team, comprising of the Mining, Processing and Maintenance functions;4. Ensure that the necessary procedures are in place to maximize production efficiency and optimize plant and equipment performance; 5. Lead continuous improvement initiatives for plant optimization, increased workforce productivity and safety performance; 6. Ensure that key process controls, operating systems, and plant performance analysis programs are in place to achieve the most efficient and cost-effective operation of the Balama asset; 7. Oversee an effective product QA/QC program, ensuring that best practice processes are in place to maximize recoveries; 8. Lead the annual operating and capital budgeting process for the Production function; 9. Drive a high performance culture through effective leadership, people management, accountability, goal setting, and training & development programs; 10. Continue to drive the Company’s high standards with respect to Sustainability performance across Health & Safety, Environment, People & Culture, Community & Stakeholder Engagement and Compliance & Governance; 11. Mentor and develop the next generation of leaders within our diverse workforce. Show less • Coordinate processing operations to maintain and improve plant efficiency;• Develop and implement continuous improvement strategies across the processing function to maximise plant production and safety outcomes;• Assist in the formulation of the annual operating and capital budgets for the processing operations;• Implement and monitor records for the processing team, including safety meetings, attendance, rosters, performance evaluations, disciplinary actions and training records;• Manage the human, financial, and operational resources of the processing team to maximise efficiency;• Prepare reports and briefs on production, safety, environment, project updates, and other matters;• Prepare and approve production plans, allocate work to the processing teams, oversee progress, solve problems and take corrective actions when required;• Coordinate with senior managers, other superintendents and process supervisors to maximize and streamline the overall productivity of the business;• Manage poor performance in a constructive and decisive way based on specific process;• Effectively manage workers’ performance and create opportunities for their own personal development• Report directly to the Processing Manager along with the site General Manager and Chief Operation Offices as requested;• Maintain costs within budget constraints for an annual period and reduce expenditure;• Proactively align future talent needs through effective succession planning and capacity building initiatives (e.g. development program, training, mentoring, etc.) and advise workers on career opportunities and requirements to achieve personal growth;• Monitor product stock levels to predict availability of product supply;• Acting for Processing Manager. Show less • Manage smooth commissioning of Balama Graphite Project by coordinating between the company and the contractor;• Review designs and supervise and lead onsite commissioning activities in the field;• Prepare and maintain commission records, testing processes and checklists;• Assist with identification and rectification of commissioning and malfunction issues;• Track, monitor installation and review commissioning progress from C0 to C4 (construction verification, dry, wet and ore commissioning and optimization);• Punchlist development and completion activities using PIMS Completion Management Software;• Ensure that the processing plant is run in a safe and efficient manner according to daily, weekly and monthly production plans;• Ensure utilization and throughput rates are achieved or exceeded at all times;• Ensure that waste is minimalised and that costumer expectations and specifications are met at all times;• Development of the process operational team’s capability within Balama Graphite Operations Team;• Provide assistance and guidance to the Process Engineering Team, Processing Plant Operational Crews, Maintenance and other departments for the optimisation of the circuit and work closely with the operational crews to optimise production;• Ensure that all QA/QC policies and procedures are adhered to deliver in-spec product on time and every time. Show less

  • Production Manager

    Dec 2022 - Sept 2023

  • Process Superintendent

    Jan 2018 - Dec 2022

  • Process Supervisor & Commissioning Engineer

    Apr 2017 - Dec 2017
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  Minbos Resources

  Aug 2023 - now

  Plant Manager - Expat

  • Develop and implement all processes and systems to successfully build, commission and operate the plant within Maintenance, Operation and Infrastructure Departments• Enforce health and safety protocols during all stages of construction & operations • Ensure the operation is compliant with the ESIA• Create and maintain a production schedule.• Ensure the Plant is maintained in an efficient and effective manner• Develop and initiate the Project Operational Readiness • Investigate and implement Process and Equipment improvements to improve efficiencies and reduce costs• Apply technical knowledge to achieve business objectives with little, if any, technical guidance.• Support business and manufacturing initiatives as agreed in a timely manner.• Support the business by providing technical direction to engineers within the company.• Utilises the Management of Change and Process Hazard Procedures to ensure the safe implementation of plant/process changes• Maintain and foster collaborative effort with other functional group teams locally and expats to identify, establish, and share best practices• Contribute to adherence to safe working practices, high quality workmanship, and a proactive approach to teamwork, continuous improvement, and cost reduction• Work with external vendors, contractors, suppliers, and technical personnel• Ensure the on-site laboratory is compliant with industry best practice.• Monitor and report against accountable activities in the company’s reports• Provide input on relevant areas to standard report e.g., weekly, monthly annual reports etc.• Reporting actual costs against budget/forecast• Collaborate with Mine Manager/ Mine Technical Team to complete monthly, quarterly, and annual reconciliation (model to mill).• Develop operational budgets and manage accordingly• Acting for the General Manager of Operations Show less