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Atul Kumar

Atul Kumar

Assistant Manager

Followers of Atul Kumar168 followers
location of Atul KumarChennai, Tamil Nadu, India

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  • Timeline

  • About me

    Component Development and Supplier Quality Engineer at TCS | Lean Six Sigma Black Belt

  • Education

    • B.S.M. Inter College

      2002 - 2004
      12th Physics, Chemistry, & Maths 1st

    • G.B. Pant Govt. Engineering College

      2004 - 2008
      Bachelor of Engineering - BE Mechanical Engineering FIRST

  • Experience

    • Motherson Sumi Systems Limited

      Aug 2011 - Oct 2018
      Assistant Manager

      Projects – ISUZU, VOLVO, FUSO, & CATERPILLERKey Responsibilities – # Working with the CFT team for the development and approval for all new products from the suppliers# Resolve all customer queries and recommended further improvement in process.# Working with CFT for various projects on C2A2C (cut cost at every cost)# Establishing process validation by establishing documented evidence and confirming that a specific process consistently produces product, meeting specification & quality characteristics# Tracking quality through the execution of trend analysis, correlation and giving suggestions# Daily defect monitoring and analysis with corrective preventive action plans and analyzing the same defects further# Root Cause Analysis of customer complaints, defects & resolving daily quality issues.Commodities : NPD, Assembly (Manufacturing) Product Scope : Wiring Harness Show less

    • Mahindra and Mahindra

      Oct 2018 - Jun 2022
      Deputy Manager

      STA role for the development closures' components.Projects – Scorpio SC/DC refresh, Bolero refresh & Pick ups, XUV300, THAR, Z101, W601Key Responsibilities – # Preparation of technical synthesis, technical requirement (design, performance, reliability, & warranty) sign-off with supplier.# DVP Sign-off, BOM study & Sign-off with supplier.# FTG review# Leading design optimization for cost managements & reduction. Manage cost at every stage of product development.# New Product development through APQP – PPAP process.# Vendor development & Upgradation# Team Training and Competency management.Commodities : CDMM (BIW & Mechanism) Product Scope : Door Latches, Handles (Outer & Inner), Wiring Harnesses, Window regulator, Wiper System, Check Arm, Park brake lever, Sunroof, Spare tire winch, Fuel Filler Assy, Pedals, Footsteps & other body Mechanism parts. Show less

    • Tata Consultancy Services

      May 2021 - now
      Associate Consultant

      Leading the development of General Assembly Components , BIW and Chassis Components ‘of a global Multi Utility Vehicle.

  • Licenses & Certifications

    • Six Sigma Black Belt Certification – Level III

      ABYSS MANAGEMENT CONSULTANCY PRIVATE LIMITED.
      Mar 2018

  • Honors & Awards

    • Awarded to Atul Kumar
      Appreciate your work on achieving desired quality on W601 Mechanisms DGM Mar 2021
    • Awarded to Atul Kumar
      Good work to verify the Window reg assy line and resolve the Window regulator time variation and Motor Noise concern in W501 DGM Mar 2021
    • Awarded to Atul Kumar
      Appreciation for quick delivery ( within 15 days) of suspended pedal assy for P113 Mule build . DGM Feb 2021
    • Awarded to Atul Kumar
      Critical Development of second row side door latch assy without Child safety lock completed to meet AIS-145 regulation much before the required timeline with PPAP for all applicable models (XUV,TUV,KUV,MARRAZO,BOLERO,XYLO,VERITTO,SCORPIO, & SUPRO) DGM Mar 2020
    • Awarded to Atul Kumar
      Supporting team and across on 6 Sigma problem solving tools DGM Mar 2020
    • Awarded to Atul Kumar
      Very good monitoring and co ordiantion within team and ensuring the Trainings are completed for all. DGM Mar 2020