Abusief Mustafa

Experience

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  University of Khartoum

  Nov 2003 - Oct 2004

  Teaching assistant

  Teaching assistances &tutorial of Mass transfer, Reaction kinetic &Reactor Design, Thermodynamic and Heat transfer for chemical engineering department students.Teaching assistances &tutorial of Mathematics & Physics Faculty of engineering first year students. Laboratories Supervisor.Supervision on Scientific trips and tours for chemical engineering department students

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  National Electricity Corporation of Sudan

  Oct 2004 - Feb 2006

  Process Chemical Engineer

  Sudanese Thermal Power Generation Company Ltd, National Electricity Corporation(previously), Khartoum North power station, 2 ST X (30 + 60) MW oil Fired Boiler.Responsibilities:1. Dealing with a daily normal and abnormal operation activity for 4 power units include operation of boilers, turbines, electrical generators, condensers, cooling towers, lube oils system, fuel oils system, high pressure pumps, auxiliary systems, water treatment plant, Demineralized water plant.2. Issue the daily operational report include auxiliary power, water, DI water, Fuels consumption and power generation.3. Report and issue equipment’s /units’ defects, necessary safety isolations, issue the work permit, handover to maintenance team, receive work permit, system check-up and commissioning, work permit closing and defect report clearance. Show less

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  Fuchs Lubricants Co.

  Feb 2006 - Jun 2007

  Resident Site Engineer- Production Manager Assistant

  PETROBASH M.A.CO Ltd (Fuchs-Sudan), Khartoum, Sudan - Fuchs lubricant oil project and plant.A lubricants production specialist & Marketing Company, under Fuchs Petrolub SE is German multinational manufacturer of lubricants, and related specialty products.Responsibilities:1. Execution of Contracts Packages including Design Review and Site Supervision & monitoring installation, erection and commissioning of plant, include instrument and control systems and operation logic of PLC.2. Wittiness the SAT for plant equipment’s, tanks, piping and pump with their supplier and venders.3. Manage the launching of New products include lube oils pilot blends, testing, local QA/QC approval, FUCHS KSA approval, and Ministry of petroleum and Sudanese stander and metrology organization final approval and acceptance.4. Manage the daily operation activity of lube & special oils blending, Grease production unit, Plastic packing plant, Metal Drum plant, 1- & 4-Liters filling line and drums filling line.5. Control the batching and dispatching system of finish product, base oils, additives and others raw materials Show less

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  Sudanese Thermal Power Generating Company Ltd

  Jul 2007 - Apr 2015

  Senior Chemical/Process Engineer

  Sudanese Thermal Power Generation Company Ltd,O&M for Thermal Power Plants in Sudan, Fuel, Coal Fired Boilers, GT & DG Engines. KOSTI Thermal Power Station projectCommissioning Engineer: 4 ST X 125 MW crude/oil Fired Boiler, Cooling towers, WTP 12,000 m3/day clarifiers, DM Plan 2,160 m3/day.Khartoum North power station 2 ST X (30, 60 &100) MW HFO/HCGO Fired Boiler:Project & Commissioning Engineer, Rehabilitation and Automation project of 2 ST X 60 MW oil Fired boiler.Project & Commissioning Engineer Phase 3 Extension project: 2 ST X 100 MW crude/oil Fired Boiler, Cooling towers, WTP 12,000 m3/day, DM Plan 1,680 m3/day.Operation Engineer: 2 ST X (30, 60 &100) MW oil Fired Boiler, Cooling towers, WTP 24,000 m3/day, DM Plan 5,040 m3/day (PSF, Cation, Degasser, Anion and MB ion exchangers).PORTSUDAN Desalination Water Treatment Plan (10,000 m3/day) NEC & RSSWC Cooperation: Operation Engineer: Pre-treatment system, 1st Pass SWRO, ERD PW, 2nd Passes RO, RO CIP.Achievements:KTPS: Improve the water treatment plant productivity and quality by enhance removing the TSS & colloidal mater. therefore, the Boilers CBD reduced by 90 % to normal operation settings.KNPS: Implement modification on cooling towers dosing and online monitoring systems to enhance the control of water quality and mixing of chemicals.KNPS: Modified the MB ion exchanger regeneration system, result in reduce the chemical injection time by 60%, and the overall regeneration time by 50%. Launch of equipment condition monitoring program by lube oil analysis.Responsibilities:Dealing with a daily normal and abnormal operation activity of water treatment plants, Cooling towers boilers steam & water chemistry, chemical dosing systems fuel oil & lube oils quality control, effluent and drain system chemical cleaning, steam blowing and boil-out treatmentsUnit inspection during shutdown, Annual or major overhaul maintenance, support maintenance team by laboratory analysis, inspection report Show less

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  WorleyParsons

  Apr 2015 - Jan 2018

  Commissioning / Field chemical engineer

  Consultant engineering services for Riyadh PP10 conversation of SCGT to CCGT and technical support for other Saudi Electricity Company power plants. Riyadh CCGT Crude Oil-Fired GT PP10 (3,880 MW): Power Plant: 40 GT X 65 MW, 40 HRSG to 10 STX 128 MW, Air cooled condenser.Desalination & Demineralized Water Treatment Plan (3200 m3/day): Pretreatment (PSF, ACF, UF) 1st Passes RO, primary & secondary 2nd Passes RO, MB ion exchange, Remineralization.Achievements:Top performance of the Month, Worley Parsons, PP10 Combined Cycle Power Plant August 2016.WMB re-calculations confirm the WTP undersized, and Review modification design of to enhance productivity.Chemicals dosing systems, Selection of Chemical resistant piping material suitable for site condition.Responsibilities:Review the contractor's submitted design, DCN, FCN, Drawing and procedures, provide comments & the final approval.Carrying out inspection for contractor installation works and verifies works compliance to specification & standard QA/QC requirements, and Issuing material, erection and installation works acceptance reports.Handling QA/QC activities covering ITP, RFIW, RFIM, and Method of Statement, related construction drawings & preparing punch lists.Witness and provide final acceptance or comments on the pre-commissioning activities include hydrostatic test, Chemical cleaning, systems function test, steam blowing & ACC steam cleaning. Carrying out startup & commissioning for WTP, SWAS, monitor steam purity for final approval to STG startup.SHUQAIQ ST Power Plant - SSPP (2800 MW)Desalination Water Treatment Plan (7200 m3/day): Pre-treatment DAF, UF, ERD-PX, 1st & 2nd Pass SWRO & RemineralizationDemineralized Water Treatment Plan (5000 m3/day): BWRO, CIP, CEDI, GTMDO Qassim II and III CCPP (1020 MW)Power Plant: 12 GT X 60 MW, 12 HRSG 3 STX 100 MW, Air cooled condenserDesalination & Demineralized Water Treatment Plan (6,168 m³/day): clarifiers, 1st & 2nd Passes RO, CEDI, Remineralization Show less

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  Water & Power Engineering Group

  Mar 2018 - Apr 2019

  Project site Process /Chemical Engineer

  Project 1 Project Site Engineer: PP10CC Power Plant, Desalination & Demineralised Water Treatment Plant (3840 m3/day) enchantment project, 6X20% (PSF, ACF & UF), 2X100 % 1st & 2nd Passes RO system, 3x50% BWRO for 1st pass reject, 3x50 MB ion exchange, Remineralization, UF BW & CEB, RO CIP and chemical dosing systems.Achievements:increase the overall recovery of water treatment plant to 77 %, and DI water productivity to 100 %. Project 2 Commissioning Engineer: - SOLIDERE QORTUBA LTD - QORTUBA OASIS INFRASTRUTURE DESIN- Sewage water Treatment plant STP. Responsibilities:Develop, prepare all process design document & drawings include MOC Specification & selection.Check material take-off & BOQ, Order’s follow-up with supplies & material delivery.Field activity including installation supervision troubleshooting, start-up, commissioning, and SATProject deliverable Analysis, Requirements, QC/QA Process Requisitions RFQ, RFO, PO, & delivery Notes. Show less

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  FOLATH Technology for Petroleum Services

  May 2019 - Sept 2021

  Operation Manager - R&D section

  Industrial water, Wastewater & Sewage water treatment: Develop new design or redesign existing system and perform research and testing on final treatment concepts to achieve specific goal or final treatment process for industrial wastewater, spent caustic or oil field produce water for specific reuse or recycle application or discharge. Through single or combination of multi-technology such as filtration, precipitation, electrooxidation, flotation, RO, Brine concentration RO, ultrasonic mixing/Separation US, ozonation, Dissolved Air flotation DAF or ultraviolet UV. Achievements:Case (1) National Industrialization Company – TASNEE: Develop a treatment system to treat industrial wastewater stream contaminate with BTEX and VOC 7.14, 2.89, 0.23, 0.25 & 14.5 ppm respectively, and achieve contaminate removal by 98.9%, 99.7 %, 100%, 100% & 95.1% respectively, final treated wastewater as per spec of RC-Table 3B discharge to Jubail Central Wastewater Treatment Facilities.Case (2) Jubail United Petrochemical Company: Develop a treatment system to treat Caustic soda stream from LAO plant contaminated by TSS, Zirconium (Zr) and aluminum (Al), the process succus to remove 97 % ,100%, and 88% of contaminate respectively, overall recovery ratio > 90% of treat Caustic soda recycle to production process.Case (3) National Industrialization Company – TASNEE: Develop a treatment system to treat industrial VOC emission from wastewater sump contain Benzene 1300 ppm and Total Aromatic Hydrocarbons (TAH) 2700 ppm, the level of emission in treated gas reduced to 0.0 ppm Benzene 2.9 ppm TAH.Fracturing Proppant, Treatment and Quality Control Section: Produce Hydraulic fracturing proppants form Local Natural Sand, include Mechanical, physical, and chemical treatments to meet Quality control test according to API RP-19C standard, and ARAMCO specific stander and requirements. Show less

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  Abengoa

  Oct 2021 - now

  EPC contractor’s consortium (ABENGOA & SEPCOIII), for ACWA Power – JAZLAH Water Desalination Company, Jubail 3A Plant - Independent Water Project- capacity of 600,000 m³/day of potable water include Seawater intake, Pre-treatment (Dual media Filters DMF, Cartridge filter CF & chemical dosing)- Reverse osmosis (1st Pass RO, 2nd pass RO, RO CIP & RO Flushing) Post-treatment (CO2 Generation, lime saturators, Mixing & pumping) - Brine Discharge - Wastewater treatment systems.Responsibility:Reviews contractual documentation, engineering documents for commissioning & startup requirements are accounted in the design.Prepare TOP contractual document procedure, Equipment and piping network flushing Safe Work Method Statements SWMS, Markup P&ID, LOTO lists, and documents format for commissioning and start-up requirements.Manage, arrange, and forecast of the pre- commissioning, commissioning & start-up spare part, tools, temporary piping spool, lubricants & grease, Process chemicals, and laboratory chemicals & reagents.Witness the ECC Walk-Down with construction team, provide comment, and final approval. Show less ABENGOA- Saudi Arabia, EPC contractor’s consortium (ABENGOA, SEPCOIII & SIDEM-Veolia).ACWA Power - Rabigh Three Independent Water Project- capacity of 600,000 m³/day of potable water include Seawater intake pipes & pumping station, Pre-treatment (Electro-chlorination, Dual media Filters DMF, Cartridge filter CF & chemical dosing systems)- Reverse osmosis (1st Pass RO, 2nd pass RO, RO CIP & RO Backwash systems) Post-treatment (CO2 Generation, lime saturators, Mixing & pumping system) - Brine Discharge - Wastewater treatment plant.Responsibility:Reviews contractual documentation, engineering documents for commissioning & startup requirements are accounted for in the design.Prepares and keeps up to date the pre-commissioning and commissioning procedures & execution plans.Supervises of the Plant trial Run, performance, Reliability and Net Dependable capacity testing procedures, operation manuals with the process team.Manages the execution of pre-commissioning, commissioning, and start-up teams Electrical, Mechanical, I&C, QC laboratory and operation Prepares the commissioning progress reports to the project management and to the commissioning department.Coordinates assistance of the Client, off-taker, consultant, Vendors, and other contractors’ representatives.Preparation of final reports and certificates for the handover of the plant. preparation of final reports and certificates. Show less

  • Deputy commissioning Manager

    Mar 2022 - now

  • Lead Commissioning Engineer

    Oct 2021 - Feb 2022