Vinod Kumar

Vinod Kumar

Instructor

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  • Timeline

  • About me

    Project engineer at Almarai Co Ltd

  • Education

    • CIPET

      1999 - 2000
      Post diploma plastic mould design
    • Board of Technical Education

      1993 - 1996
      Diploma; Pre University; PDC; S.S.L.C Mechanical Engineering
    • Carmel polytechnic

      1993 - 1996
      Diplom Mechanical Engineering
    • Goverment model high school ambalapuzha

      1989 - 1993
      SSLC general
  • Experience

    • Aravukad indusrial training center

      Jul 1996 - Apr 1998
      Instructor

      Giving lectures for the Industrial training students on engineering drawing and basic mechanical engineering.Conducting practical classes for various machining operations.

    • PepsiCo

      Mar 2000 - Jan 2004
      Production associate

      Responsible for the implementation of preventive and corrective maintenance program of electrical and mechanical aspects of all bottling machineries and auxiliary equipments in PET line  Sasib PET filler and capper machines  Sidel france (8 station) blow moulding machine. Lanfrachi unscrambler machine. KHS paramix machine. Krones labeller machine. Dynatron case packer machine. Shrink wrapping machine Hilden labeller machine Lanfrachi pet bottle silo Sidel India(4 station) blow molding machines Show less

    • Almarai Company Ltd

      Apr 2001 - Jan 2003
      Lead Maintenance Technician

      One of the largest integrated Dairy plant in the world from 2004 January to 2011 june Job Responsibilities:Responds to any Plant emergency calls and calls from production group regarding failures or problems of process equipment.Performs scheduled preventive maintenance on all equipment as prescribed in the weekly PM program on SAP and notes down all observations and abnormalities in a proper disposition and corrective action.Performs mechanical trouble shootings or correction, as required to resume or improve the equipment’s performance and availability in accordance with the safe operating procedures and sequences.Observes and conducts safety precautionary procedures on every job being done as well as contribute safety proposals and recommendations to ease the maintenance conditions and future hazards.Conducts routine workshops on housekeeping and safe work environment.Performs assigned special tasks and work orders to increase the plant’s equipment and support facilities efficiency.Initiate suggestions and ideas to improve working parameters and increase the group’s efficiency in order to meet the Plant’s objectives and goals.Performs scheduled preventive maintenance on all production equipment.Take charge of the group and guide the group to achieve specified goals.Conduct inspection of equipments and plan and schedule preventive maintenance in consultation with production team to make sure product availability to marketCompletion of preventive maintenance notification and maintenance notification in SAP for the system requirements.Train the new technicians for the operation and maintenance of the machines to improve their strengths in fault finding and machine maintenance.Take charge of the preventive and corrective maintenance of all mechanical and electrical aspects of filling and packing machines Show less

    • Pepsi co india holdings

      Jan 2003 - Jan 2004
      PET line co-ordinator

      Responsible for the over all performance of newly installed water filling machine(AQUAFINA) and auxiliary equipments in line. The major KPI’s wereLine efficiency Cases/man hourBlown bottle yeild and blow power.Perform yield2 years of experience

    • Almarai

      Jan 2004 - Jun 2011
      Lead maintenance technician

      • Responds to any Plant emergency calls and calls from production group regarding failures or problems of process equipment.• Performs scheduled preventive maintenance on all equipment as prescribed in the weekly PM program on SAP and notes down all observations and abnormalities in a proper disposition and corrective action.• Performs mechanical trouble shootings or correction, as required to resume or improve the equipment’s performance and availability in accordance with the safe operating procedures and sequences.• Observes and conducts safety precautionary procedures on every job being done as well as contribute safety proposals and recommendations to ease the maintenance conditions and future hazards.• Conducts routine workshops on housekeeping and safe work environment.• Performs assigned special tasks and work orders to increase the plant’s equipment and support facilities efficiency.• Initiate suggestions and ideas to improve working parameters and increase the group’s efficiency in order to meet the Plant’s objectives and goals.• Performs scheduled preventive maintenance on all production equipment.• Assists and coordinates with operations takes remedial action on irregularities occurring in production such as adjustment / repair of any defective equipment. • Take charge of the group and guide the group to achieve specified goals.• Conduct inspection of equipments and plan and schedule preventive maintenance in consultation with production team to make sure product availability to market• Completion of preventive maintenance notification and maintenance notification in SAP for the system requirements.• Train the new technicians for the operation and maintenance of the machines to improve their strengths in fault finding and machine maintenance.• Take charge of the preventive and corrective maintenance of all mechanical and electrical aspects of the filling and packing equipments: Show less

    • Almarai Company Ltd

      Jun 2011 - Jun 2014
      Team manager

      experience as a project team manger in blow molding projects and filling line projects (sidel injection BM Machine, Uniloy extrusion BM machine), injection Molding(Ferromatic), bottle filling line projects(federal ,dawson) ,cup filling line projects(gasti,Amtech) and fire fighting projects and my responsibilities are • Identify all activities of a particular job, approval of MOS (Method of Statement) prepared by the contractor and ensure contractor adhere to agreed and approved MOS.• Conducting interdepartmental project progress meetings.• Co-ordinate with departments to carry out the jobs of the project department in safety and healthy manner.• Facilitate issuance of Permit to Work (PTW) to contactors as responsible person and Coordination with Plant personnel, brief to them about the project and make them aware of the works to be undertaken by the contractors.• Completion of site jobs as scheduled and make sure that Jobs are carried out as per Almarai site quality standards/relevant international standards.• Checking of work areas to ensure cleanliness and absence of hazards after the expiration of PTW, including closing of PTW.• Preparation of scope of work for the new projects or for continual improvements.• Monitoring of the contractor work to comply mechanical standards or Bill of qualities.• Carry out risk assessment and safety inspections on sites.• Supervising of the jobs done by the contractor and report to the project and safety managers.• Routine site inspection and observe that the works are carried out in safe condition taking care of quality and the method as described in the scope and report if any variation or violation observed.• Conducting workshop on safety for contract staffs.• Conducting tool box talk to the onsite employees.• Reporting of safety violations on the sites to the project safety manager.• Co-ordinate the installation with installation engineers for the assembly and commissioning of new machines. Show less

    • Almarai - المراعي

      Jun 2011 - now

      experience as a project team manger in blow molding projects and filling line projects (sidel injection BM Machine, Uniloy extrusion BM machine), injection Molding(Ferromatic), bottle filling line projects(federal ,dawson) ,cup filling line projects(gasti,Amtech) and fire fighting projects and my responsibilities are • Identify all activities of a particular job, approval of MOS (Method of Statement) prepared by the contractor and ensure contractor adhere to agreed and approved MOS.• Conducting interdepartmental project progress meetings.• Co-ordinate with departments to carry out the jobs of the project department in safety and healthy manner.• Facilitate issuance of Permit to Work (PTW) to contactors as responsible person and Coordination with Plant personnel, brief to them about the project and make them aware of the works to be undertaken by the contractors.• Completion of site jobs as scheduled and make sure that Jobs are carried out as per Almarai site quality standards/relevant international standards.• Checking of work areas to ensure cleanliness and absence of hazards after the expiration of PTW, including closing of PTW.• Preparation of scope of work for the new projects or for continual improvements.• Monitoring of the contractor work to comply mechanical standards or Bill of qualities.• Carry out risk assessment and safety inspections on sites.• Supervising of the jobs done by the contractor and report to the project and safety managers.• Routine site inspection and observe that the works are carried out in safe condition taking care of quality and the method as described in the scope and report if any variation or violation observed.• Conducting workshop on safety for contract staffs.• Conducting tool box talk to the onsite employees.• Reporting of safety violations on the sites to the project safety manager.• Co-ordinate the installation with installation engineers for the assembly and commissioning of new machines. Show less

      • Project engineer

        Apr 2014 - now
      • Team manager mechanical in projects

        Jun 2011 - now
    • Almarai Co Ltd

      Jan 2014 - now
      Project engineer
  • Licenses & Certifications