Faruk Hossain Bhuyan

Experience

• 

  Brand BGMEA

  Oct 2009 - Jun 2010

  Productivity Improvement Officer

   Organize indoor and outdoor workshop and seminars. Develop training manuals, Quality SOP, booklets, posters and stickers. Prepare report on productivity status of BGMEA’s members Factory. Maintain communication and networking with national and international stakeholders of this sector. Assist and cooperate the department in streamlining the policies and business plans which are in commensurate with association’s ultimate policy.

• 

  Cutting Edge Garments Ltd

  Aug 2010 - Jan 2011

  Industrial Engineer

   As the Core Team coordinator, implementing Lean Manufacturing Project in cutting, Sewing and finishing sections as per consultant's recommendation Setting daily production target considering maximum utilization of man, machine, material and minute Controlling and Tracking Daily Cutting, Sewing and Finishing Production and ensure data for MIS and optimize supply chain. Developing & Implementing Standard Operating Procedure (SOP) for IE & Quality department Conducting training session for Supervisors, Line chief & Quality Controllers on productivity & quality Show less

• 

  BKMEA

  Jan 2011 - Jul 2016

  Training & Implementation of Lean Manufacturing Philosophy in BKMEA members factory through KPI. Training & Implementation of Quality SOP in BKMEA members factory through KPI.Mid-Level Management TrainingOrganizing short courses on Industrial Engineering & Lean ManufacturingTrainer at iART (Institute of Apparel Research & Technology) on Lean Manufacturing Philosophy, VSM, Wastes, TQM, TPM, OEE, Kaizen, SPC etc.

  • Senior Executive Engineer

    Jan 2013 - Jul 2016

  • Engineer

    Jan 2011 - Dec 2013
• 

  Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH

  Aug 2016 - Jan 2018

  Advisor - Productivity

  Supplier Qualification Programme (SQP) BangladeshMain Responsibilities: Preparation of criteria catalogue to assess and track progress on productivity improvements Conduct baseline assessments on productivity of project factories Identify improvement opportunities in participating factories, collect data for value stream mapping and identify KPI’s for improvement Develop improvement plans based on the LEAN concept and implement them Set up and work with (core) factory teams and coach them to achieve sustainable operational improvements. Provide training to the teams Communicate and coordinate with all stakeholdersAchievement: Achieved Lean Expert Certification from a large European retailer (Lidl) for successful implementation of LEAN concept at supplier factoriesDeveloped best practice handbook for textile industry Show less

• 

  Triton Textile Ltd

  Jan 2018 - Oct 2019

  IE - Productivity

  Responsibilities:• Technical assessment of supplier factories• Quality assurance audits• Doing base line survey and assessment of supplier factories according to criteria catalogue.• Collect base line data for current value steam mapping.• Construct current value stream mapping of supplier factories.• Determine key improvement potentials of supplier factories.• Setting Key Performance Indicators (KPI) for improvement.• Identify training and skill needs of the beneficiary factories.• Conduct training on basic lean management to the factory top & mid-level management.• Demonstrating basic lean management training (lean simulation).• Development of training materials for the beneficiary factories.• Design, development & implementation of new MIS for improvement project.• Providing training and technical assistance to beneficiary factory core implementation teams.• Leading factory core implementation team towards projects and improvement activities.• Measurement of current KPI’s of factory productivity improvement.• Preparing improvement status report on each improvement.• Coordinating and cooperating with team members and project stakeholders• Communicating and networking with the project stakeholders and partners.• Maintain project documentation and database. Show less

• 

  Uni Gears Limited

  May 2021 - now

  Sr. Manager - Lean Process Development & TQM

   Develop QMS framework and implement QMS throughout the organization Measure current KPIs of the factory & set short term target of those to achieve the long term goal of the company Develop and update the factory SOP covering all aspects of manufacturing Train the team members on SOP and implement SOP concurrently Maintain buyers QA & Technical Audit (Target QAFA, CMA, Costco Non-Foods GMP, Supplier Qualification Program (SQP), GRS, GOTS, Mold & Product Safety, etc) requirement with standardize work practices. Perform as Program Leader of ongoing Continuous Improvement Projects (CIP) focusing on Capacity & Skill Enhancement, Waste reduction, Cost Control, Quality and Delivery Performance improvement of the factory. Prepare QA & Technical audit CAP whenever required Root cause analysis of daily, weekly, monthly top defects and take corrective & preventive actions to reduce the defect rate.  Organize management review meeting and conduct internal audit and maintain documentations.  Develop & implement supplier evaluation & performance assessment matrix Develop and implement Yearly Training Plan for operator, supervisor and mid- level management as per TNA for factory with necessary curriculum Perform production risk analysis and prepare Manufacturing control plan (MCP) covering all processes. Coordinate & work with external stakeholders (buyers, 3rd party organization, supplier, service providers etc) regarding factory development, QA, Product safety & technical issues. Show less