Umer Ahsan

Experience

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  CNClear Pvt Ltd, Lahore CNClear Pvt. Ltd

  Sept 2009 - Dec 2010

  QA/QC Lead Engineer

  Roles & Responsibilities:- Effective Implementation of Time and Motion Study for the processes involved in the unit. - Process Planning and Production Planning of the jobs.- Calculation of machine capacity and efficiencies for the betterment of process and removal of bottlenecks.- Sourcing, Research, Development and Procurement of advance technology/machines for the betterment of process and wastage reduction.- Creation of Failure Mode and Effects Analyses for the manufacturing process (PFMEAs).- Development and improvement of equipment and process standards ("Best Practice").- Training and practicing Kaizen and 5S Methodologies of Lean Manufacturing.- To ensure that all the production activities are carried out as per SOPs.- To maintain the discipline and safety measure with good housekeeping in all the concerned sections.- To ensure that the HSE management system is established, implemented and maintained in accordance with ISO standards- Responsible for the process and production planning along with the coordination of all technical activities on assigned projects. - To compile all the reports including key performance indicators (KPIs), Failure Analysis Record, Straight Pass Analysis and Non-conformance records etc. Show less

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  MAAZ Inspection & Testing Services

  Feb 2011 - now

  - Managed and carried out 1st & 2nd Party audits of suppliers, service industries, support services and performed vendor assessments to ensure that the procedures, policies and internally developed controls are in line and designed to function effectively and efficiently accomplishing organization goals and are comprehensive to meet Client contractual requirements.- Perform gap analysis to assess the current management system of auditee function and providing expert recommendation with due diligence in the form of audit reports to the Audit Client.- Performing Saudi Aramco Sch- B, G, H & Q Audits to assess contractors & or sub-contractors quality assurance and quality control programs by carrying out the quality audits which acts as a key management tool for achieving objectives set out for quality functions of a particular project.- Analyse developed controls, reviewed operations, presented recommendations to the management. Timely completion of audit plan meeting the schedules in accordance with Client requirements and assessment against the applicable national, international standards and contractual requirements.- Providing professional and concise audit reports, development of audit programs & objectives, and management of audit plans to meet the schedules.- Conducting 3rd Party Certification Audits. Performing desktop review. Preparing for on-site audit activities. Chairing Opening & Closing meetings. Providing preliminary audit findings in the form of non-conformities, observations & opportunities for improvement to the Auditee management discussing the objective evidences associated with identified risks, control gaps, recommendations. Ensuring the observations and issues are communicated before the official audit results being formally distributed through Closing Meeting. Providing recommendation whether or not the auditee function qualifies for certification. Conducting audit follow ups. Show less - Analysing Proficient methodologies, recommending new technological changes and tools for implementation. - Debugging and troubleshooting code related issues/defects - Preparing client deliverables such as detailed design documentation for QMS, plans in-line with the applicable national or international codes- Provide cost effective and lead time reduction solutions using anthropometric data and work study by gaining an understanding of the unique business and technical requirements - Evaluate metrics to measure equipment reliability mean time between failures.- Provide recommendations on best practices, latest Reliability and maintenance techniques and technologies.- Provide training to illustrate the concepts of concerned quality management systems in order to understand and adopt the governing principles, ensuring design and implementation best suited with the organization’s culture and specific business requirements.- Provide awareness to the organization in identifying the relationship between its QMS and any other relevant management system (e.g. environmental or occupational health and safety) and facilitate the integration of such systems. Show less Roles & Responsibilities:- Provide expert “Third party” inspections & “Technical Assessment” services to construction companies, EPC contractors and to various clients in the Oil & Gas and Energy Sector.- Review the relevant engineering documents according to contractual requirements & relevant codes / standards to ensure that the Engineering deliverables are meeting the site construction requirements- Interpret & analyse materials, such as work orders, inspection manuals, and blueprints, to determine inspection and test procedures. Conduct Kick-off / Pre-inspection meetings, Inspect materials, products, and work in progress for conformance to specifications.- Performing Internal, On-stream and External inspection of all process plant equipment – pressure vessels, Columns, Reactors, Shell and tube heat exchangers, Air cooled exchangers, Storage tanks, Steam Boilers, fired heaters, process piping and auxiliary equipment.- Assessing condition of the static equipment using conventional and advanced NDT techniques. Sound knowledge on different materials used in process industry in high/low temperature, corrosive environments and experience with welding practices and inspection practices of these materials.- Reviewing Welding procedure specifications and Procedure Qualification Records and conducting welder qualification tests and performing Welding Inspections, witnessing heat treatments and interpreting NDT results as per the requirements. - Witness and validate Pneumatic Test, Valves Seat & Body Test, Vacuum box test, Leak test and Hydro-test of Piping, Auxiliary equipment, Pressure Vessels, Heat Exchangers and Heaters.- Witness all tests on stationary equipment and associated piping/structures necessary to provide assurance of safety and reliability in service.- Conduct Final and Packing inspection where shipping drawings and specifications are checked before materials can be shipped and load out. Show less

  • QMS LEAD AUDITOR

    Feb 2011 - now

  • Management System Consultant

    Jul 2012 - now

  • Mechanical Inspection Engineer

    Feb 2011 - now