Atul Shiketode

Experience

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  Mahindra Sanyo Special Steel Pvt. Ltd.

  Apr 2011 - Nov 2018

  Sr. Engg.

  • Maintenance of Hydraulic and Pneumatic system• Strategize on maintenance, work instruction and methods• Supervising in the repair, installation, Overhauling and Corrective Maintenance of Plant Equipment• Offer technical expertise to maintenance people like supervisor, foreman, fitters and technicians• Maintain Spares, Tools & tackle spare issues with store and purchase• Estimate costs on equipment, systems and structures repair or replacement• Check work-in-progress and during completion to meet specifications• Carry out Root Cause, why-why analysis for defect or break down and provide solution• SAP (MM) usages and control Show less

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  Metalyst Forgings Ltd

  Nov 2018 - May 2024

  Maintenance Manager

  • Handling all maintenance related activities as Maintenance Department HOD • Planning, Scheduling and Implementation of maintenance activities machinery and Utility area • Plant Health Management and improvement• Coordinate preparation of CAPEX & Revenue budget for the Maintenance department• Oversee all levels of staff activity, manage performance of team (45 nos) and hiring of the new employees through Screening, Interview, Background verification and manage the onboarding process• Considering the organization's NCLT conditions, consistently focusing on cost reduction and maximizing production efficiency.• Implementation of TPM, PM, Poka-Yoke, 5S and KAIZEN activity in plant• Handle emergency repairs and ensure minimal disruption to operations.• Maintenance and overhauling of utility (Compressor, DG, pump house, transformers) area• Develop and maintain good relationships with suppliers and ensure demand for materials is met and deliveries made on time• Responsible to design and establish the systems for maintaining all documents and records of mechanical / electrical maintenance as per regulatory requirements and maintaining Certification of ISO 14001(EMS), IATF and OHSAS 18001 Systems• Identify root cause of breakdown through CAPA. Horizontal deployment to other related areas. • Inventory & budget planning, forecasting, monitoring, and tracking to ensure budget compliance. • Implementing best practice to improve MTTR and MTBF. E.g. Abnormality registers air-oil leakage etc. • Building a strong team with high work ethics and maintaining a healthy work environment • ERP usages and control Show less

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  LICO Materials

  Sept 2022 - now

  Operations Maintenance Manager

  • Collaborate with internal and external stakeholders to forecast, plan, and facilitate on-time materials to the production line as and when required, avoiding disruption to production• Responsible for production output, product quality and on-time delivery• Developing SOPs for plant production and ensuring their implementation at the operational level.• Adherence of Monitoring - Plan vs. Actual and MIS Reporting• Establishing safety procedures and protocols that take the workers' well-being into account• Erection and commissioning of Lithium-ion battery recycling plant at Mumbai and Bengaluru• Conducting international vendor assessment and finalizing suppliers for machinery procurement.• Hands-on on-site experience on technical scrutiny of machinery as per Factory Acceptance Test at OEM site (China)• Successfully installed two plants and Identified opportunities for debottlenecking to improve process efficiency.• Enhancing production yield and optimizing energy consumption per ton of production.• Preparation of CAPEX and OPEX budget based on Management requirement as per production order and operation improvement, etc.• After plant installation, established a standardized system and received ISO 9001, ISO14001 & ISO45001 within one and half years. Also created documents like PFD, P&ID, procurement specification and reviewed• Coordinate with project consultant, Vendors, Plant engineering & operations team related to flow of information related to WIP, manpower, spares, and progress update.• Address employee issue or grievances and administer collective bargaining agreements • Make technical drawing in AutoCAD and validate necessary spares and consumables.• For monthly management review, prepare MIS Reports related to operations as per requirements. • Assist with regular maintenance and operations activities such as shift planning, work instructions, monitoring & managing manpower, and effectively communicating with other departments. Show less