Experience

• 

  Endurance technologies ltd.

  Sept 2012 - Nov 2017

  Executive - manufacturing engineering

  o Productivity, Quality & Cost Projects• Reduction of cycle time in front fork assembly line using MOST & ECRS methodology by implementing pick & place mechanism & auto torque SPM.• Reduced setup time in assembly machines by implementing quick change over as per model.• Saves 3 Man-days at welding shop by implementing auto C02 indexer welding machine against manual welding.• Saves 6 Man-days by implementing auto Oil seal & guide bush pressing machine instead of manual pressing.• Improve product quality by implementing auto feeder on grinding machine at loading station & also saves 3 Man-days by combining grinding machine & buffing machine.• Implement carbide roller on sealing machine which gives better life than D2 steel.• Save 6 Man days by implementing auto Oil seal & guide bush pressing m/c instead of manual pressingo New Product Development• New product development of both front fork & shock absorber for different automotive OEM.• Active participation in APQP, PPAP, and PFMEA with cross functional team.Completed Project  HONDA Front & Rear Suspension KWP, KTE, K14, K63, K67, K0EA, K55, K86, K74 HERO Front & Rear Suspension Splendor Pro, Passion Pro, Pleasure, AAWA, AATA, AAWD, HF Deluxeo New Machine & Equipment Procurement• Capex Budgeting & Approval.• Planning & Technical finalization (Engineering controls / Poka-Yoke), Prepare Charter.• Raise RFQ, Trial Run & Handover to production for Mass Run. Completed Project  Automation of Oil seal & DU bush Pressing M/C, Special Rotary Axis VMC Machines, MACOD M/C Valve dispenser unit & sealing machine for rear suspension. Front fork suspension bottom case washing machine, Auto CO2 extension welder K74 model complete assembly line which includes Fork pipe sub assembly, sealing machine, final assembly, inspection gate, laser marking machine, K74 PLC control base grease dispensing machine Show less

• 

  Hoerbiger

  Dec 2017 - Jul 2021

  Associate manager - production (industrial engineering, methods, shop floor)

  o Productivity, Quality & Cost Projects• Implement SMED on CHIRON VMC machine to reduce set up time. • Implement Poka-yoke at Assembly Line & VMC shop to eliminate failures like operation missing, wrong direction operation, tool breakage, etc.• VMC process cycle time reduction by modifying programs with optimal path & by modifying cutting tool design. • Reduction of Valve Plate & Seat Plate Rework for scratch & dents.• Reduction in Wheel Change Over Time of Grinding Machine.• Improvisation in water changeover activity on ultrasonic cleaning machine to reduce & so as to improve quality of products in terms of Millipore value.• Productivity improvement with use of special Angle Head Tool & by improving VMC fixture design.o New Product Development• New product development for automotive & non-automotive products includes Valve plates, seat plate, TR Plate, Bracket etc.• Active participation in cross functional team for design study, Manufacturing feasibility study, APQP, PFMEA, PPAP & product manufacturing.• Run new model for production mass run after customer audits & approval.Completed Project  KNORR valve plates, DORIN Valve Plates, WABCO Seat plates & Valve Plates, BMW Bracket, Sanden Thrust Plate, Valeo Valve Plates, LG Plates etc.o New Machine & Equipment Procurement• Capex Budgeting & Approval.• Planning & Technical finalization (Engineering controls / Poka-Yoke), Prepare Charter.• Raise RFQ, Trial Run & Handover to production for Mass Run.Completed Project  Lap & Disc Grinding Machine, Belt Grinder Twin Spindle & Double Pallet VMC Machine Assembly Press Machine & Torqueing Machine, Numbering M/c Show less

• 

  Valeo

  Jul 2021 - Sept 2022

  Assistant manager - process engineering

  o Preparation of annual project charters to enhance PQCDSM, overseeing weekly project progress, and driving cost reduction initiatives.o Implementation and maintenance of 5S principles on the shop floor, utilizing lean methodologies, and executing SMED techniques.o Regular participation in Daily QRQC meetings to efficiently resolve production issues.o Proficient in CAD software for plant layout modifications and skilled in implementing error-proofing measures, CAPA, and 8D report preparation.o Expertise in ERP systems (SAP - MM Module), MS Office, and IATF (ISO/TS) standard documentation.o Tasked with creating, revising, and periodically reviewing work instructions (SOPs) and procedures.o Proficiency in SAP routing creation and updates across various production processes.o Familiarity with CNC controls such as Fanuc, Siemens, and Mazak (Mazatrol), responsible for optimizing process cycle and setup times.o Monitoring daily production to meet monthly targets, providing support for manufacturing and quality issues, and managing manpower planning.o Designing and modifying cutting tools, jigs, and fixtures for machine, weld, and assembly shops, along with CNC programming.o Conducting capacity studies, line balancing, and debottlenecking efforts, ensuring new equipment procurement aligns with technical requirements.o Conducting feasibility studies for new product manufacturing, overseeing prototype part production per APQP timeline, and preparing APQP and PPAP documentation for production handover post-customer approval. Show less