Devarajan.S Shanmugam

Experience

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  Gestamp Sung woo Hitech (Chennai) Private Limited

  Jun 2010 - Jan 2013

  Senior Project Engineer

  • Project management and development of automobile product as per the customer requirements.• Carried out process design and validation. Ensured that all designs drafted meet code specifications and requirement of customers.• Updating the BOM. Monitored vendor drawings and approved it accordingly. • Fixture and gauge approval and prove out. Preparing the SOR for the gauges.• Responsible for raising the SREA on the design change and feasibility commitments.• Troubleshooting & modifying of fixtures for effective working and proving the same to the gauge. Cp and Cpk values for the all critical parameters.• Responsible for tracking the ECN change and implementing the same in the part.• Ensure timely / effective 8Ds for Supplier defects. QFD, Continuous improvement activities, Root cause analysis & 7 QC Tools using,• Implemented POKE-YOKE, during the development issue and trail prove out issues.• Preparing check sheets, process sheets and part inspection standards.• Knowledge about MIG Welding, Spot Welding and projection welding and welding penetration parameters.• Responsible for preparation of APQP and PPAP.• Review of supplier’s PPAP documents and approve PSW.• Responsible for signing the PSW with the necessary documents to the customer.• Supporting the customer as per the build coordination.• Preparing and updating the PFMEA based on critical and customer complaints.• Prime role is to act as a Coordinator with all the supporting departments and ensure the smooth workflow by making the necessary Raw Material and BOP Parts available in time.• Supplier quality audit, consolidation and follow up actions& Consolidation on corrective actions identified during audits.• Sub supplier selection, pricing, Supplier finalization and follow up. Show less

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  Sunden marine Engineering

  Jan 2013 - Oct 2013

  Project Manager

  • Development of ship parts and accessories as per the customer requirements using Solid work.• Contact customer meetings to discuss technical capabilities, proposal preparation, scheduling, resource , budgetary allocations and final product cost finalizing• Ensured that all designs drafted meet code specifications and requirement of customers.• Drawing and standard review. Assembly part detailed modeling and drawing preparation. • Monitored vendor drawings and approved it accordingly. • Troubleshooting & modifying of fixtures for effective working and proving the same to the gauge.• Coordinated various development activities with Engineering, external tooling, manufacturing, vendors and our customer,• Production planning, material handling and manpower handling.• Implemented POKE-YOKE, during the development issue and trail prove out issues.• Preparing check sheets, process sheets and part inspection standards.• Knowledge and using of MIG Welding, Arc Welding and projection welding and Gas cutting.• Prime role is to act as a Coordinator with all the supporting departments and ensure the smooth workflow by making the necessary Raw Material and BOP Parts available in time.• Supplier quality audit, consolidation and follow up actions& Consolidation on corrective actions identified during audits. Show less

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  Gestamp

  Jan 2014 - Oct 2017

  Senior Process Engineer

  • Project planning, scheduling, budgeting and monitoring and update the status with management, • Take necessity action for bottleneck process of the project and prepare the catchup plan and further follow up closely and activity completion accordingly, • Supplier selection, pricing, supplier finalize, design review, trial follow up and prove out for Fixture Die and gauges.• Responsible for raising the SREA on the design change and feasibility commitments.• Troubleshooting & modifying of fixtures for effective working and proving the same to the gauge.• Responsible for tracking the ECN change and implementing the same in the part. • Responsible for preparation of APQP and PPAP.• Review of supplier’s PPAP documents and approve PSW. Show less

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  Sodecia

  Oct 2017 - Apr 2019

  Project Manager

  • Handling the total project and Coordinate to meet the customer time and quality and delivery requirement,• Development of automobile product as per the customer requirements and delivery the project on time as per initial plan,• Daily, weekly and monthly project status monitoring and taking necessity action and catchup plan for bottleneck activity and updating the status to management accordingly,

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  Groupo Cosmos India

  Apr 2019 - now

  Project Manager
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  SACHA

  Mar 2020 - now

  Project Manager