
Rafael Donadio
Team Leader - Design Engineer

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About me
Project Engineer | Vehicle Architecture Engineer
Education

ETE Lauro Gomes São Bernardo do Campo
1997 - 1999Bachelor's degree Technical - Mechanical.webp)
Goanna Education (RTO Code: 45707)
2023 - 2023AWS re/Start Program Learner at Amazon Web Services (AWS) Information TechnologyBuilt IT fundamental skills, including: working knowledge of Linux OS, writing scripts in Python and Shell.Learned how to apply core AWS services in the areas of compute, storage and networking; including EC2, S3, IAM, VPC, Lambda, Cloud Formation, RDS and Route 53.Demonstrated strong verbal and written communication skills, including the ability to explain technical information and terminology to non-technical end users.Learned how to configure, monitor, and support the suite of… Show more Built IT fundamental skills, including: working knowledge of Linux OS, writing scripts in Python and Shell.Learned how to apply core AWS services in the areas of compute, storage and networking; including EC2, S3, IAM, VPC, Lambda, Cloud Formation, RDS and Route 53.Demonstrated strong verbal and written communication skills, including the ability to explain technical information and terminology to non-technical end users.Learned how to configure, monitor, and support the suite of core AWS services. Show less

Massachusetts Institute of Technology
2017 - 2018Certificate Architecture and Systems EngineeringCourse curriculum: Architecture of Complex Systems, Models in Engineering, Model-Based Systems Engineering: Documentation and Analysis and Quantitative Methods in Systems Engineering.

The University Center of FEI
2007 - 2009Master of Science (M.Sc.) Multibody System Dynamics - Motorcycle Lateral DynamicsActivities and Societies: CREA - Regional Council of Engineering SAE - Society of Automotive Engineers Thesis:MOTORCYCLE CORNERING BEHAVIOR MODELING

FEI
2000 - 2005Bachelor Mechanical EngineeringActivities and Societies: SAE Baja, 2002 to 2005 - full vehicle design. FSAE, 2005 Automotive Mechanical Engineering.Suspension, brakes, steering design, dynamics systemCAE/CAE concepts.
Experience

FEI Baja SAE Team
Jun 2001 - Dec 2005Team Leader - Design Engineer
EDAG do Brasil Ltda.
Aug 2003 - Feb 2004Trainee - Quality Engineer
MSX International
Jan 2006 - May 2006Powertrain Controls Calibration Engineer• Developed and optimized calibration strategies for powertrain control systems to achieve desired performance, emissions, and fuel efficiency targets.• Conducted testing and validation activities, including data collection, analysis, and interpretation, to assess the effectiveness of control calibrations.• Collaborated with cross-functional teams, including hardware engineers and software developers, to ensure seamless integration of control systems with the overall powertrain architecture.• Troubleshooted technical issues related to powertrain control calibrations, utilizing engineering tools and diagnostic equipment. Show less

PSA Peugeot Citroen do Brasil
May 2007 - Jun 2009Lead Vehicle Architecture Engineer• Led mechanical architecture, investigating geometric conflicts, and proposing design modifications.• Kinematic simulations and flexible components (hoses / electrical harnesses) design and simulation.• Vehicle accommodation and usage, and ergonomics analysis, using Catia Ergonomics workbench.• Designed prototype vehicles for physical assessments and design sign-off.

KeyEx Import
May 2009 - May 2011Engineering Manager• Led engineering department and technical service for security devices (CCTV/Access control/Fire Alarm)• Developed a fiber optic media device converter, negotiating with suppliers, coordinating manufacturing and homologation.• Designed and coordinated high complexity security/monitoring projects for GRU International Airport, Highways, and major shopping malls.• Supported the development of vehicle license plate recognition systems for traffic control, coordinating components sourcing the performance testing.• Organized technical training and career development for the technical staff. Show less

Ford Australia
May 2011 - now• Established vehicle key parameters, platform development, component feasibility, systems selection, and interfaces control.• Led vehicle layout and development of components of electric platform, sub-systems and systems using high-end CAD modelling tools, Team Centre (TCe) PLM and VisMockup.• Conducted technical reviews with internal and external stakeholders and top-level management across multiple regions.• Maintained compliance with regulatory and homologation in global projects. Show less
Senior Project l Architecture Engineer
Apr 2014 - nowVehicle Energy Management Engineer
Sept 2013 - Apr 2014Lead Vehicle Architecture Engineer
May 2011 - Sept 2013

Savic Motorcycles
Apr 2019 - nowChassis Engineer• Supported motorcycle mechanical systems integration using Systems Engineering principles.• Developed motorcycle chassis components, using CAD SolidWorks maintaining strong communication with supplier, ensuring manufacturing feasibility.• Defined suspension geometry, and vehicle dynamics behavior, using advanced multi body simulations.• Ensured regulations compliance and ABS development.• Supported vehicle testing andreporting.
Licenses & Certifications

DFMEA (Design Failure Mode Effects Analysis)
Ford Motor CompanyMay 2019- View certificate

Programming Foundations: Fundamentals
Lynda.comAug 2018 
FMEA (Design/Process Failure Mode and Effects Analysis)
Ford Motor CompanyMar 2020
High Voltage Safety and PPE
SAE InternationalNov 2022
APQP (Advanced Product Quality Plan)
Ford Motor CompanyJan 2020
Geometric Dimensioning & Tolerancing Professional - (GDTP)
Ford Motor CompanyJun 2018- View certificate

Computer Science Principles: Programming
Lynda.comAug 2018 
Catia V5
T-Systems
High Voltage Vehicle Safety Systems
SAE InternationalNov 2022
Architecture and Systems Engineering: Models and Methods to Manage Complex Systems
Massachusetts Institute of TechnologySept 2017
Honors & Awards
- Awarded to Rafael DonadioOne Ford - Role Model Award Ford of Australia Oct 2012 Vehicle Engineering Role Model Award
Languages
- enEnglish
- poPortuguese
- frFrench
- spSpanish
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