NM Ahza Rusli

Experience

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  PETRONAS

  Feb 2010 - May 2013

  Asset Integrity Engineer

  Lead RBI software migration from P-RBI v1 and S-RBI to P-RBI v2.Manage Corrosion Management Plan development for Condensate Fractionation Unit and Continuous Catalytic Regenerator unit.Develop and execute Injection Point program according to API 570.Conduct remaining life study for heat exchanger tubes based on historical inspection data.Manage new corrosion probe installation in Crude Distillation Unit and Aromatics units.Support Asset Life Study for mechanical static equipment and civil and structural items.Manage and monitor Inspection unit’s OPEX and CAPEX and Inspection-related contract matters. Show less

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  SGS

  May 2013 - Oct 2019

  Asset Integrity Engineer

  Successfully implemented RBI as one of Department of Standard Malaysia (DSM)’s ISO 17020 accredited scope in SGS (M) Sdn. Bhd. in Year 2018.Fitness for Service (FFS):Perform Fire Damage Assessment according to Part 11 of API 579 (2016) on 88 nos. of piping tags and four units of atmospheric storage tanks in Kemaman Bitumen Company (2018).Perform general and localized metal loss assessment according to Part 4, 5 and 6 of API 579 (2016) on 34 units of pressure vessels in Kaneka MBS (2017).Corrosion study:Perform corrosion study and loop mark-up for six utilities units in Hengyuan Refining Company (2019).Perform corrosion study review on 54 pressure vessels in KBC (2015, 2018).Perform corrosion study and loop mark-up for six (6) refinery process units in Bharat Petroleum Corporation Ltd. (2014).Asset Life Study (ALS):Perform ALS for Petron PD Refinery on fired and unfired pressure vessels, pipelines, pig launchers and receivers and civil and structural items (2017-2018) as part of Special Scheme of Inspection submission.Technical Training:Lead RBI Methodology crash course for Toray Plastics Malaysia (2017) and KBC (2015), jointly participated by State and Putrajaya DOSH officers.Risk-based Inspection (RBI):Perform RBI Analysis in software implementing Capstone or API 581 methodology on multiple equipment e.g., process piping, pressure vessels, storage tanks, rigid and flexible pipelines and risers for the following clients:o Filoil Logistics Corporation (2018)o Toray Plastics Malaysia (2014, 2018)o KBC (2015, 2018)o Optimistic Organic Sdn. Bhd. (2015, 2018)o Linde Malaysia Sdn. Bhd. (2017, 2018)o Fuji Electric (M) Sdn. Bhd. (2017)o Synthomer Sdn. Bhd. (2015, 2016)o Petrofac (2014-2015)Support downstream clients in CF extension application to DOSH Malaysia in terms of preparation of required documents and presentation to DOSH. Approval rate for all supported applications is 100% between Year 2015 and 2018. Show less

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  PRefChem

  Nov 2019 - Jul 2020

  Senior Corrosion Engineer

  Develop Integrity Operating Window live monitoring database for units in Area 1 and perform continuous monitoring based on the parameters and limits defined in Corrosion Design Basis Memorandum.Perform related data population and cleaning for Crude Distillation Unit for corrosion prediction module project between Pengerang Refining Company and Centre for Research in Data Science team of Universiti Teknologi PETRONAS.Perform fire zoning identification for Fire Damage Assessment of Residue Fluid Catalytic Cracking and Diesel Hydrotreating Unit as per Part 11 of API 579 (2016) and identify practical countermeasures for safe and reliable restoration.Monitor performance of Permasense in Area 1 for site performance acceptance prior full handover from Emerson to Operation.Review and update Technical Standards related to installation, operation and retrieval of corrosion coupon and corrosion probe system.Verify design and operation data of pressure vessels in Area 1 registered in RBI GE-APM software.Develop initial draft of Shutdown Preservation Strategy and Integrity Audit items for all refining, cracking and petrochemical plants in RAPID. Show less

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  Synthomer

  Aug 2020 - Jan 2021

  Asset Integrity Manager

  Manage initial application to Department of Occupational Safety and Health Malaysia for extension of Certificate of Fitness to 21-months for two units of 5000 m3 spherical storage in Johor Port, Pasir Gudang - CF extension application approved in December 2020.Facilitate the Manufacturing Excellence external audit for all Performance Elastomers and Functional Solutions operating sites in Asia – Chonburi and Rayong in Thailand, Ningbo and Caojing in China.Lead Root Cause Problem Solving for two units of stainless steel pressure vessels in hydrofluoric service experiencing scattered pitting at bottom heads while in operation in Ningbo operating site.Perform cost-benefit analysis to identify the most practical and feasible Certificate of Fitness extension strategy for five equipment packages in operating sites in Malaysia – chiller packages in Kluang site, refrigeration units in Pasir Gudang site, butadiene storage tanks in Pasir Gudang site, spheres and auxiliary equipment in Monomer Storage Terminal in Johor Port.Audit the implementation of Phase Array Ultrasonic Testing on field joints of hazardous process piping in Job 6 tie-in project.Identify required inspection and NDT to be performed during a 10-yearly shutdown of four units butadiene storage tank – two spherical storage and two mounded cylindrical storage.Verify inspection and NDT results and identify additional tests to be performed before deciding to safely return the equipment in service. Identify civil and structural items in Pasir Gudang site that requires specific inspection and NDT after five consecutive expansion projects. Show less

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  Ankaa Consulting

  Jan 2021 - Jun 2023

  Senior RBI & Corrosion Engineer

  Perform internal peer review on the material selection study for Water Treatment Plant and Methanol Stripping System.Perform internal peer review on Regen Gas Heater’s susceptibility towards Thermal Shock based on literature review of ASME’s Design and Assessment Guideline.Lead the development of approach for Asset Life Extension Study (ALES) for mechanical static equipment in offshore facility guided by the ALES guideline in Mature Field Operating Model (MFOM) document by PETRONAS.Perform gap identification in the efficiency of preventive and recovery barriers identified in Process Safety Management’s Bowtie through design and in-service document review and evaluation of site visit findings.Develop semi-quantitative methodology to determine Probability of Failure (PoF) for certain cracking damage mechanism listed in API 571 (2020).Configure Fitness for Service (FFS) methodology of Creep Assessment (Part 10, Level 1 & Level 2) and Fatigue Screening (Part 14, Level 1) based on API 579-1 (2021) and tested against API 579-2 (2009) and E2G FFS Software Sage Plus example problems.Technically review the configuration of other Parts of API 579-1 (2021) in FFS Software.Manage execution of Corrosion Management Plan (CMP)/ Risk-based Inspection (RBI)/ Scheme of Examination (SOE) scope for total mechanical static assets in offshore field including Offshore Structure, Rigid and Flexible Pipeline and Riser, Pressure Vessel, Piping, Pressure Safety Valve and Lifting Equipment.Identify key changes in API 581 (2016) Add. 2020 to be updated in RBI Software module for piping, pressure vessel and pressure safety valve.Technically verify and update the configuration of RBI Software module for piping, pressure vessel and pressure safety valve (PSV).Lead the development of Lifting Equipment RBI methodology based on API RP 2D. Show less

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  Freelance

  Jun 2023 - now

  Asset Integrity Engineer

  Wish cast into the sky I'm moving on 🤩RIBS Engineering & ConsultancyOUM MOSHRM Candidate, Sept 2023 intakeProfessional Technical Writer, IIM Skills, Aug 2023 batchContact for collab!ahzarusli@ribsengineeringconsultancy.comProjects in progress:1, Holistic Asset Integrity Management study for plastic waste processing plant (CDBM - CMP - RBI).2, RBI re-assessment & FFS of mechanical static equipment in deepwater offshore facilities.Projects completed:1, ITPM development for a newly constructed polymer plant.2, FFS for nozzles operating at thickness below the required thickness by design.3, Technical procedure review & update to match with current practice and industrial standards.4, Inspection reports review and verify anomaly recommendation and closure.5, API 581 methodology verification - software output vs. manual calculation.6, Total Asset Integrity Management for a polymer plant. Show less

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  Air Products Middle East

  Sept 2024 - now

  Mechanical Integrity Engineer

  Global Operational Excellence Mechanical Integrity rep for Middle East region overseeing Asset Integrity Management of Air Products' wholly owned & JV operating sites in KSA, Bahrain, Egypt, Oman and UAE.Yalla habiibi!