Daniel Setiawan

Daniel Setiawan

SUPERVISOR QC INSPECTOR

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location of Daniel SetiawanBanten, Indonesia

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  • Timeline

  • About me

    Work smart Train harder

  • Education

    • Sma negeri 1

      1994 - 1997
    • Atma Jaya Catholic University of Indonesia

      1997 - 2004
      Bachelor Mechanical Engineering
  • Experience

    • PT Mega Waja Corporindo

      Feb 2005 - Mar 2006
      SUPERVISOR QC INSPECTOR

      1.Following the standard operation procedure based on ISO 9001: 2000 such as :a.Procedure of Quality Planningb.Procedure of Instrument Managementc.Procedure of The Change of Product and Processd.Procedure of Quality Controle.Procedure of Monitoring of NG Productf.Procedure of Customer Claim2.Creating QC data inspection for inspection the product each machine3.Creating incoming material check sheet for sub contractors (wire, nickel galvanize, brass galvanize, yellow trivalent galvanize, antique brown galvanize, yellow violet galvanize, and curette), and QC check sheet for final product.4.Creating technical drawing with its geometric tolerance based on JIS (Japan International Standard), ANSI (American National and Standard International), and ISO (International Standard Organization) using Microsoft Visio or AutoCad 2002.5.Measuring the product according product specification using vernier caliper, micrometer, profile projector, height gage, dial indicator, depth gage, roundness gage, and ring or plug gage (GO and NOT GO Gage) and testing the heat treatment product with hardness test, tensile test, mounting, metallographic.6.Managing and monitoring the product and process quality parameters of the manufacturing process.7.Creating statistical process control (SPC) chart based on QC data inspection.8.Issuing solution preventive and corrective action for QC problem and creating control plan for new product. 9.Handling and finishing customer claim and claim to supplier10.Report to Factory Manager Show less

    • PT WINGOH ALBINDO

      Mar 2006 - Apr 2007
      COORDINATOR QC INSPECTOR

      1. Managing and monitoring all of the process in QC Department correctly from sampling inspectors, QC documentation until QC Supervisors.2. Monitoring the control process parameters from incoming materials until finished goods.3. Ascertaining the inspection control process according to standard quality of products.4. Giving approval to the result of control process inspection, final inspection, assembling inspection which have already known by supervisors.5. Motivating QC Department to work based on procedures.6. Issuing solution preventive and corrective action for QC problem.7. Creating manual specification for each product.8. Handling and finishing customer complain and claim to subcont.9. Report to factory manager Show less

    • SSE-VAN DER HORST INDONESIA

      Jun 2007 - Apr 2011
      QA/QC INSPECTOR ASNT LEVEL II

      Performing recommendation for oilfield, marine and industrial such as:• BOP (ANNULAR & RAM) : HYDRIL, SHAFFER, CAMERON, RONGSHENG, TOWNSEND, SHAFCO, REGANTORUS, WSI, WOM, TEXAS TOPPER etc.• VALVE : CHECK VALVE, GATE VALVE, BALL VALVE, PRESSURE SAFETY VALVE• CRANKSHAFT : DAIHATSU, MAN, MTU,MWM dll• CONROD• ADAPTER SPOOL & DRILLING SPOOL• DSA (DOUBLE STUDDED ADAPTER FLANGE)• PISTON, SHAFT, SCREW SHAFT, INTENSIVE MIXER• BLOCK ENGINE/BED PLATE• MUD PUMP AND PULSATION DAMPENER• TEES AND CROSSES• CHOKE MANIFOLD, CHRISTMAST TREE, KILL LINE MANIFOLD.• ACCUMULATOR• PLUNGER, SPUR GEAR, HELICAL GEAR, SPINDLEto be repaired, rebuild and modification before they go to workshop.2. Performed complete inspection of the products and followed the Standard Work Procedures and Policies while inspecting 3. Inspected the products visually in accordance to the client and standard technical specifications.4. Prepared records of all the inspection work carried and if required provided sketches of the same. 5. Creating paper work AutoCAD 2007 and prepare job card to workshop, continue with finish machine/finish grinding/finish honing/hard chrome plating/metal spray. 6. Final inspection after finish machine/finish grinding/finish honing/hard chrome plating/metal spray (visual, dimensional and non destructive test) dan NDE. 7. In coordination with oilfield and workshop department, to solve any trouble shooting at assembling process at oilfield department and finish machine at workshop.8. Final inspection report after workshop process.9. Handling calibration of NDT device such lifting power of Yoke, gaussmeter, UV and white light meter, pie shaped magnetic particle field indicator, and castrol strip.11. Technical support for API 6A and 16A audit and HYDRIL audit.12. Studied and interpreted the assembly drawings and performed the inspection in accordance to the technical specifications. Show less

    • POLA PROSERVE ENGINEERING, PT

      May 2011 - Dec 2019
      INSPECTOR ENGINEER ASNT NDE II

      1. Technical support for Local content certificate for OH2 and BB3 pump (API PUMP).2. Creating SOP (Standard Operation Procedure) measuring device and manual inspection such as vernier caliper, holtest, outside micrometer. inside micrometer, penetrant test, magnetic test, visual inspection, vibration meter, tachometer etc.3. Review technical drawing and BOM (Build of Material) from drafter.4. Performing pre inspection process, consists of visual inspection, dimensional inspection, non destructive test which are liquid penetrant test, magnetic particle test and hardness test and NDE (Non Destructive Examination).5. Final inspection after finish machine (visual, dimensional and non destructive test) dan NDE.6. Assist with HSE Officer and Application Engineer to support tender process.7. Performing WPS and PQR for welders.8. Prepare QA/QC document for tender from Conoco Philips, Pertamina Plaju, Pertamina Meruap etc.9. Prepare QA/QC document for ISO 9001 dan OHSAS.10. Repair engineering service contract for repair of surface pumps C-820891 (Package A) for 3 years consorsium with PT. NUSANTARA TURBIN PROPULSI. Scope of work : Make Summary Inspection Report (SIR). Make Master Production Schedule (MPS). Responsible for every repair process of parts (Machining, welding). Responsible for Assembly and Disassembly of Pump. Responsible NDT Inspection. Make Final Report for each pump that has been completed. On site Inspection, create summary inspection report part, create DIFA (Dismantle Inspection Failure Analysis) about pump problem finding, perform NDT Inspection Show less

    • PT Suprabakti Mandiri

      Oct 2020 - now
      QC Supervisor

      Supervision for substrate preparation (profile thickness, salt test, cleanliness, surface comparator SSPC or SA 2.5), man power planning, final inspection, ASC site project, Sulfindo site project, JFE site project, CAP site project, Suzuki site projectAdhesion test (hard rubber, soft rubber)Rubber Lining Inspection (Thickness, Hardness, Pin Hole)Final report approvalNDT inspectionMan power arrangement for project, final inspection personil and overtime job

  • Licenses & Certifications

    • PELATIHAN KALIBRASI DIMENSI

      Caltesys Indonesia
    • TRAINING PENGGUNAAN GAUGE BLOCK SET STEEL MITUTOYO TYPE 516-111-10

      Caltesys Indonesia
    • MAGNETIC PARTICLE TESTING TECHNICIAN LEVEL II

      PT TANLA TESCOR WELINDO
      Apr 2009
    • LETTER OF APPRECIATION FOR SUCCESS ACHIEVEMENT ISO 9001-2000

      PT Mega Waja Corporindo
    • LIQUID DYE PENETRANT TESTING TECHNICIAN LEVEL II

      PT TANLA TESCOR WELINDO
      Apr 2009
    • Vibration Analyst Cat II ISO 18436

      Mobius Institute
      Dec 2012