Sathwik Vasanth, PMP

Experience

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  SHANKAR ROOFING SYSTEMS - India

  May 2014 - Apr 2016

  Manufacturing Project Engineer

  • Involved in quoting, developing a budget and operating plans for the projects• Ensured projects are completed on time with a primary focus on customer satisfaction, safety, quality, and team performance• Identified project cost estimates, generated and implemented cost reduction plans • Managed teams with a diverse array of talent and responsibilities• Leveraged Six Sigma/Lean methodologies to drive improved manufacturing line output while simultaneously improving product quality Show less

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  The Job Shoppe

  Aug 2016 - Sept 2017

  Quality Control Inspector

  • Tested and inspected products at various stages of production process and compiles • Performed visual inspections, mechanical and functional verification of parts using plug, height, pressure gauge, Vernier, etc. to ensure compliance to set specification and quality standards.• Collected data for statistical analysis and Gage R&R studies

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  Gates Corporation

  Sept 2016 - Apr 2017

  Student Intern (Continuous Improvement)

  • Implemented time studies and analyzed data to optimize process content sequence• Performed process simulation for current and future state assembly regimes• Expertly balanced line increasing line balance ratio by 27% and OEE by 15%• Involved in PFMEA activities and management of RPN reduction plans.

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  Linamar Corporation

  Oct 2017 - May 2018

  Manufacturing Engineering Technician

  • Identifying and troubleshooting process, material, or equipment problems like machine faults, re-setting machines, manipulating gantries/robots to minimize downtime • Recommending corrective or preventive actions to improve product quality and reliability• Identifying and implementing new manufacturing technologies, processes, or equipment• Training the manufacturing employees in handling products, equipment and process revisions.Kaizen Projects:• Developed Operator and Maintenance Manual for SPECHT 500W machining centers• Refined and implemented changes in the first-off procedure, reducing inspection time and improving coordination between the departments• Developed and materialized pendent stations, which minimized downtime of gantries by 40-50% Show less

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  Dana Incorporated

  May 2018 - now

  1. Develop and manage comprehensive project schedules and reports including Master Schedules, risk assessments, status reports, and customer surveys to ensure timely completion of all project tasks. 2. Monitor and allocate resources efficiently, escalating deficiencies to management to ensure project tasks are adequately staffed and executed. 3. Compile and manage program budgets, encompassing development, manufacturing, testing, and capital costs, and prepare detailed financial documents like RFAs and Pro-Forma documents. 4. Ensure product design compliance with customer requirements and manufacturability standards, overseeing the specification and procurement of capital equipment and tooling. 5. Facilitate cross-functional team meetings to review project progress, resolve open issues, and ensure alignment across product launch activities. 6. Lead continuous improvement initiatives by identifying non-conformances, conducting root cause analyses, and implementing corrective actions to enhance program performance. Show less • Responsible for capacity studies and reports for existing and new programs (Ford MCPV/GCP, GM SQMS, Nissan A-DCP Management)• Developing, evaluating, improving and documenting current and future manufacturing processes.• Conduct corrective action meetings and lead RCA teams to successfully resolve the issues.• Assist IATF 16949 Quality System Audits• Developing and implementing process control techniques and procedures • Lead cross functional engineering teams to assist various programs in supporting APQP PPAP documentation (PFMEA, Process Flow, Control plan, Gap Analysis)• Estimating labor requirements, production times, and relative costs to provide data for operational decisions. • Working closely with manufacturing department to develop, coordinate, and implement technical training for employees. • Assist the Health & Safety team in the design and implementation of ergonomic projects Show less • Lead and coordinate a wide variety of projects designed to improve throughput time, flexibility, and quality, by conducting simulations (AviX) and trials (MBF) • Procure parts and or outside services as required (SAP Ariba)• Trained and developed over 150 people in 5S, visual management, focused improvement, problem solving tools, SMED, and waste identification/reduction by utilizing DMAIC, PDCA, SIPOC, 5 Why, spaghetti diagrams and fish-bone diagrams, Kaizen and leadership standard work. • Evaluated and mapped current processes, identified areas for waste reduction and led teams to reduce gaps. Show less

  • Program Manager

    Jun 2020 - now

  • Process Engineer

    Jul 2019 - Jun 2020

  • Lean Manufacturing Engineer

    May 2018 - Jun 2019