Experience

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  Finolex cables limited

  Oct 2008 - Feb 2011

  Quality assurance analyst

  • Incoming Raw Material Testing ( Conductor ,insulation – PVC/XLPE, GI wires, sheathing material etc. ) & clearance for the same for production.• In-process inspection of cable manufacturing process• Documentation of the data as per requirement, for proper traceability and certifications. • Prepare Nonconformance reports for any discrepancy in process & responsible for NC’s closer with proper action from production. • Electrical High Voltage testing of HT & LT power cables , PD Measurement ,Conductor Resistance, Insulation Resistance Measurement etc..• Review of type test result & maintain sequence for type test report.• Daily Weight analysis of ( HT & LT)cable sample. • Clearance of finished cables through S.A.P. Quality module & confirms the material for dispatch.• Assist to seniors for customer complaint analysis. Show less

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  Cable corporation of india ltd,nashik

  Mar 2011 - Jul 2012

  Q.a. engineer

  • Managed pre-production of raw material testing, calibration and laboratory equipment• Performed electrical test such as HV, PD measurement, CR, IR measurement of low & high voltage cables• Provided approval of incoming material from vendors, interacted with vendors/suppliers for improvement in quality and ensured quality inspection records from vendors /suppliers• Ensured compliance to customer complaints, met dissatisfied clients and prepared CAPA in defined formats

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  Lapp india pvt. ltd.

  Aug 2012 - Apr 2017

  Sr engineer - quality assurance (customer quality, supplier quality, audits)

  Deputations:Aug’12 – Sep’14: Engineer – Supplier Quality Assurance, BangaloreOct’14 – Apr’17: Senior Engineer – Quality Assurance, BhopalRoles:• Leading a team of 8 members and ensuring quality of manufacturing products and activities including supplier & customer and quality management systems.• Measuring & analyzing the quality indicators (customer complaints, complaint rate, supplier service rate, customer service rate, cost of poor quality, supplier quality incident) regularly and presenting reports to the Global Quality Head through Germany portal on monthly.• Maintaining the quality management system and following quality policy, procedures, WI, WES, TPS and formats.• Conducting the BIS, VDE or any external audits without any non-conformance and maintenance of documents as per standard and liscence approvals. • Preparing the traceability & renewal records for the legal license & updating the senior management team.• Communicating with suppliers, performing quality assessments using periodical audits & incoming raw material quality performance and sharing feedback with the suppliers .• Guiding suppliers/ contractors on quality guidelines, testing procedures or ways for eliminating deficiencies.• Providing solution to all the technical customer complaint within 10 days using 8D /FMEA/CAPA and ensuring higher customer satisfaction by supplying the best quality product.• Performing knowledge of testing (type test, routine test) & testing facilities requirements and testing experience of critical test such as FRLS, LSZH properties test (oxygen index, temperature index, smoke density test and HCL test)• Monitoring & maintaining the overall calibration of equipment and machines• Checking the finished products with vendors & providing ratings for vendor evaluation reports• Accomplishing internal audits periodically for assessing the status of deployment of systems and taking corrective measures for achieving organizational objective. Show less

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  Commscope

  Apr 2017 - Jan 2019

  Engineer - quality

  • Ensuring quality of manufacturing products and related activities including customer Complaints and quality management systems• Monitor & maintaining the process improvements through implementation of CTQ programme and process audit for risk identification , update the procedures, work instruction & required formats/ quality verification records as a correction if required.• Work with opration team to do collective decision on suspected / nonconformance by conducting daily MRB meeting & generating various reports like investigation report & 8D report for non-conforming processes, root cause analyses.• Coordinate with process team for new product development process , product transfer process.• Constantaly evaluate the performance / methodology by reviewing process, testing results & parameters with operational team and taking stringent decision to make system more efficient & effective.• Support the manufacturing process by process error prevention methodology such as FMEA, control plan & Dynamic control plan.• Working closely with operation, process, buyers, procurement, facilities, for cost saving project using six sigma lavel approach.• Monitoring process capability – SPC & Gauge R & R Study for various gauges by using minitab software.Highlights:• Drives scrap reduction project in UTP by using DMAIC methodology & Six sigma technique. • Drives a PFMEA with team for unshielded twisted pair(UTP) cable manufacturing process and Implemented Dynamic control plan for copper patch cord & UTP cable manufacturing process. • Implemented the self certification process for UTP Cable manufacturing process resulted process expertise in cable as well as in patch cord assembly process.• Implemented CTQ programme for UTP cable as well as copper patch cord process. Show less

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  Newell brands

  Feb 2019 - now

  Senior supplier quality engineer

  • Ensuring quality of Supplier products and related activities including customer Complaints and quality management system.• Working with R&D/ Sourcing/Sales/supplier / customers to deliver successful PPAP as per timeline.• Supporting R&D/sourcing team for any productivity / transfer project that quality activities are required for the successful accomplishment of the project.• Working with Suppliers to clarify customer complaints/Inspection rejections, identify root cause, develop corrective action and support to supplier for improvements and post improvement activity.• Performing regular supplier QMS audit, process control audit, identify improvement opportunities, drive continuous improvement• Defining quality inspection criteria/product audit plan and training to inspector and suppliers. Perform inspection on critical shipment/samples.• Monthly report preparation & Project updation and share with Global team.• Be apart of Global quality management team ensures timely deliver the expectation.Highlights:• Implementation of Consumer complaints on Domestic platform & drives towords the consumer satisfaction & ensure the correction at supplier end.• Training to suppliers on various topics – 8D report, PPAP Documenation, New product development, process audit, good shop floor practices .• Continuous 3 years achievement of Excellent retting in performance by delivering expectation. Show less