RANJIT SINGH

Experience

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  Standard Castings Pvt. Ltd.

  Oct 2002 - Jul 2008

  Quality Assurance Quality Control Engineer

  Inspected mechanical systems of special purpose vehicles - Fire hydrants, aircraft refuellers, aircraft hydrants• Reported non-conformances and issued stop work orders when construction methods and quality requirements were issues.• Supervised and verified the installation of ATF fuel support systems, pumps/motor alignments, fabrication of piping systems and installation of ATF storage tanks, systems following code, manufacturer, and project requirements.• Maintained equipment and materials with strict adherence to applicable reference standards and procedures• Performed daily quality control checks on products and parts• Utilized other functionalities like Liquid Penetrant and Magnetic Particle Testing to determine the structural integrity of tested parts• Assisted Quality Control Manager by monitoring, recording and preparing weekly project reports• Ensured various parts meet minimum dimensional specification requirements by performing perpendicularity, overall length and roundness inspection• Utilized micrometer and microscope for measurement and visual inspections.• Performed visual inspections of castings, coatings, and welded components• Coordinated with welders, machinists, and management to improve production processes Show less

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  Larsen And Toubro Construction

  Jul 2008 - Dec 2008

  Senior Engineer- Quality Control and Quality Assurance

  Performed quality control and assurance responsibilities on a construction of 220,000MT of zinc and 116,000MT lead Dariba hydrometallurgic zinc smelter plant located in the Rajsamand district of Rajasthan in Northwest India.• Verified quality of workmanship and materials against project specifications and drawings on all structural, process piping, mechanical and finish operations• Documented the overall progress of the project, subcontractor activity schedules, field change orders, specifications, drawings, participated in Project Review Meetings and reported on the status of inspections.• Confirm safety of operations with OSHA regulations• Assisted in the development and maintenance of Quality System procedures and forms• Closing the NCR's in co-ordination with Management Representative/Quality Manager• Prepared and maintained ITP, PQP, QA/QC documents.• Maintained daily log of construction and inspection activities• Arranged, coordinated, and audited NDE requirements and did visual inspections of welds, kept track of x-rays/weld logs and all NDE logs,Radiography film interpretation• Used P&IDs, blue prints, plot graphs and piping isometrics to walk down piping systems and red lined isometrics and other drawings,• Performed daily inspections of welders, welding rods, and rod temperature, instructed to witness hydro tests on different piping systems• Created work packages and test packages which included weld maps and flange bolt up maps.• Witness Welder Qualification Test, Fit-up Inspection, monitoring Preheating and Post Weld Heat Treatment, Inspection of Dye Penetrant Test, Hardness test, Visual Inspection for welding.• Welding Essential Variables: Preheating temperature, consumables and the welding monitoring as well as amperage, volts, travel speed, heat input and inter-pass temperature according to the welding procedure specification (WPS).• Make sure pre-weld, during weld, post-weld, dimensional control against fabrication drawings. Show less

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  M /S Nuchem Limited. Limited. Faridabad

  Apr 2009 - Sept 2009

  Quality Control Engineer

  Responsible for managing and coordinating supplier surveillance inspections for water treatment equipment including FRP and Carbon Steel Tanks, Pressure Vessels, Filter Presses, Gravity Filters, Clarifiers, Agitators, Pumps, Skidded Equipment, and Structural Steel.• Assigned 3rd party inspectors for various inspection assignments based on qualifications, availability, and cost.• Prepared and issued inspection assignment packages consisting of Inspection and Test Plans, Purchase Orders, applicable Drawings and Specifications, and Nuchem reporting forms.• Reviewed and internally distributed inspection reports, punch lists, and non-conformance reports.• Interfaced with suppliers, inspectors, and clients to resolve outstanding punch list items and non-conformances prior to issuing release for shipment.• Maintained electronic copies of all records related to completed inspections.• Participated in Project Review Meetings and reported on the status of inspections.• Assisted in the development and maintenance of Quality System procedures and forms. Show less

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  ANDRITZ HYDRO Pvt. Ltd.

  Sept 2009 - Apr 2011

  Senior Engineer – Supplier Quality Engineering

  Liaising with suppliers and inspections of fabricated, machining, casting & forging (including welding, NDT, machining marking, Surface preparation and coating) components of Francis and Pelton turbine, providing technical input and guidance on process enhancements and improvements.• Assessed potential of new suppliers for; technical, quality and manufacturing capabilities. Providing technical support and input to the design engineering team and assist with component quality from a new supplier• Understand and confirm quality, procurement, and manufacturing requirements and expectations for the program to ensure the maximum return on supplier visits• Maintain monthly suppliers’ metrics• Escalation to drive component F/A, containment and corrective actions using NCR and quality reporting• Generated, maintained and trained inspectors on incoming inspection procedures. Analyzed incoming material defect, disposition and drive corrective or preventive action as necessary and communicate any issues to supplier using NCR and A-3 Root cause analysis sheet• Assess potential of new suppliers for; technical, quality and manufacturing capabilities. Providing technical support and input to the design engineering team and assist with component quality and reliability analysis of components from a new supplier.• Assessed supplier capability and developed quality control plans to ensure smooth operations. Developed strong productive relationships with supplier, sourcing, operations team to maintain a reliable supply chain of components that consistently meet or exceed company quality and delivery requirements.• Investigating process and field failure related to supplier through A-3 Root Cause analysis and developed corrective and preventive action plans where necessary. Show less

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  FONTUS WATER PRIVATE LIMITED

  Apr 2011 - Sept 2016

  Senior Manager

  Recognized in all job performance evaluations for excellence in work ethic, knowledge, and accomplishment in going above and beyond company expectations• Promoted to Senior Quality Control Manager• Developed plant-wide quality control procedures which attained a 65% reduction in product re-work• Successfully established a final inspection procedure and implemented dry run test of assembled plants, resulting in every job being shipped 100% complete, on time, and matching all job specifications• Developed a quality control system and trained personnel which produced high-end finished goods• Implemented AQL Sampling plans to reduce a 20% reduction in mechanical inspection times• Improving quality assurance and quality control processes ISO 9001 MR• Successfully managed calibration of quality control measurement equipment using in house, 3rd party and OEM sources• Accountable for site and plant level Quality System maintenance• Conduct & document Management Review Meetings sessions, ISO 9001 certified internal auditor• Responsible for executing and documenting internal ISO audits. Conduct internal process audits for ISO compliance• Interact with the department heads/ leads to understand the existing process. Coordinates with the personnel in the relevant departments for development of detailed procedures and initiates actions to implement the same.• Review all new job folders for accuracy of documentation provided. Ensures that inspection activities carried out at different stages in the process adhere to the Quality plan. Responsible for creating and completing all quality NDE documentation needed for job certification.• Track and document all non conformances for charting Show less

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  VESTAS WIND TECHNOLOGY INDIA PRIVATE LIMITED

  Sept 2016 - Jan 2017

  Manager – NDT

  Build, managed NDT staff of 32 direct reports and successfully led NDT transition (UT Scan evaluations) of composite wind turbines blades from global (US, Germany, Spain, Denmark and China )wind blade manufacturing factories to Chennai PEX centre , IN• Developed, implemented, and managed comprehensive NDT transition project and insured completion of milestones within the triple constraints of time, cost and scope• Managed project issue log and risk plan with increased focus on cost, schedule, scope, business and technical risk• Interfaced directly with wind blades manufacturing management staff• Travelled globally and coordinated with Company NDT Level III for laid down required processes and training needs for NDT transition• Coordinated required documentation for visas process of team formed for different blade factories globally• Reviewed team training at global blade factories and successfully went live in different phase to support global factories through managing 24X7 shifts of NDT support team at Chennai PEX• Laid down process flow and procedure for remote UT scan evaluations and insured buy in of stake holders• Insured 24X7 shifts running keeping all the administrative and safety requirement Show less

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  Earth Water Limited

  Mar 2017 - now

  Assistant General Manager

  Worked to gain trust and respect to be promoted from a Senior Manager to an Assistant General Manager • Developed and implemented plant-wide 5S Program• Managed quality & operation team schedule with an eye for coverage needs and individual strengths• Build internal and external customer loyalty through exceeding expected quality and delivery• Cross trained personnel in special continuous maintenance that improved the produced plant quality by 40%• Managed budget implementations, employee reviews, training, schedules and contract negotiations• Motivated, trained and disciplined team to maximize performance• Conducted project monitoring to ensure quality fabrication and safety practices were met• Oversaw inventory by ordering precise quantities of stock and executing corrective actions to drive profitability• Recruited and train internal candidates for potential higher role opportunities• Maximized efficiency by coaching and mentoring personnel on 5S principles, industry practices, company procedures Show less