Stephen Mc Cormack

Stephen Mc Cormack

Production Operator

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  • Timeline

  • About me

    Production Kitter at LetsGetChecked

  • Education

    • Dublin Institute of Technology

      1986 - 1988
      Design Presentation Certificate
  • Experience

    • Celestica

      Jan 1997 - Jan 2001
      Production Operator

      Computer NetworksVisual inspection operatorCarried out visual inspection on PCB's (Printed Circuit Boards).SMT (Surface mount technology) OperatorPerformed setup, tear down, and operated the solder paste stencil printer machine, pick and place machine, and reflow oven per work instructions. Calibrated and align feeders and cameras for successful component placement. Loading proper programs into AOI (Automated optical inspection) machine and performing quality inspections at each stage to ensure product is built per customer specifications and industry standards. Communicated with Quality assurance to identify and resolve assembly issues. Performed light and routine maintenance tasks.ICT (In Circuit Test) OperatorTesting the assembled PCB for opencircuit, shortcircuit, missing or incorrect components and incorrect placing to identify manufacturing defects, using the in-circuit testing machine.Box Build and function testing Show less

    • MSD (Schering Plough, Organon)

      Sept 2001 - Dec 2016
      Manufacturing Operator

      • Involved in the introduction of two new products from start up to market in the area of women’s health Livial (Hormone Replacement Therapy) and Zoley(Combined oral contraception)• Collaborated with R & D, validation, quality and supervisors in developing manufacturing and cleaning procedures and documenting BMR's (batch manufacturing records) in the area's of granulation, compression and coating• Updated documentation (logbooks, worksheets) using Talsico principles • Trained new and existing members of staff in the area• Worked in a continuous improvement lean environment collaborating with Engineers and Technicians on identifying issues and providing solutions• Have used Lean Six Sigma tools such as Fishbone, 5Ways and CAPA.• Took part in 5S events aimed at optimizing the physical workspace focusing on maximizing the efficiency of the work process and the use of space, and reducing disorganization and physical obstacles (Place for everything & everything in its place, Shadow boards, Clean as you go)• Part of an operation team who carried out a Kaizen event to introduce standardize work in order to increase production outputs from 1 batch a week to 5 batches a week.• Standardized CIP's (clean in place) on machinery, reducing the overall time to complete cleans by 33%• Identified a cost saving initiative as part of Lean Six Sigma Yellow Belt certification• Stand-in Supervisor on night shifts overseeing batch manufacturing targets where achieved• Supported the implementation of the Operational Excellence Programme on the site by improvements, participating in OE initiatives• Complied with all the company and legislative Environmental, Health and Safety requirements• Contributed and assisted with Corporate, FDA, and HPRA auditors during company auditsAdditional Training•GMP training & HSE training•Manual Handling courses•Aseptic training•COHE Control of hazardous energy•LOTO Lock out / Tag out Show less

    • Mylan

      Jun 2017 - Sept 2018
      Manufacturing Operator

      OSD - Oral Solid Dose compression manufacturingcGMP understanding and complianceBMR compliance and auditingMeeting production targetsAutomated machinery troubleshooting, preparation, setup, running and clean-downs.

    • Ipsen

      Sept 2018 - Oct 2020
      Manufacturing Technologist (Lyophilisation) at Ipsen Manufacturing Ireland Ltd.

      https://www.ipsen.comhttps://www.ipsen.com/careers/https://mobile.twitter.com/PharmaAwardsIRL/status/1054858275408228353/photo/1• Perform daily production operations, as outlined by the Manufacturing Area Owner, with a view to meeting the overall objectives of productivity, timeliness and cost while being in compliance with GMP and EHS expectations.• Utilise resources for the performance of the production plan in the relevant area and contribute to detailed batch schedule plan. • Performing bulk tray Lyophilisation within the cleanroom environment. • In-process sampling of the API batch using defined sampling methods. • Review of Lyophilisation batch records for designated cleanroom. • Liaise and openly communicate with other departments as required. • Attend and Contribute to scheduled cleanroom and tiered meetings. Contribute to Manufacturing meetings. • Guarantee compliance to GMP documentation standards• Complete all relevant batch documentation as per GMP policy and procedure.• Perform in-process sampling/testing/analysis as required.• Adhere to relevant standards (Safety, Environmental, cGMP, Regulatory).• Perform calibration of production equipment in the relevant area in conjunction with the maintenance calibration schedule.• Contribute to the design, updating and implementation of procedures.• Report unplanned events and support CAPA process. • Train other technologists when required. Support team members in the execution of the roles if required.• Promote a strong EHS culture in cleanroom areas and ensure compliance with site EHS policies and procedures. • Support site EHS initiatives.• Ensure completion of department risk assessments as per department requirements• Ensure participation in relevant EHS unplanned events and ensure accidents/incidents are investigated in a timely manner as assigned by area supervisor• Ensure high standards of housekeeping are maintained in the area at all times. Show less

    • Siemens Healthineers

      Aug 2021 - Jul 2022
      Manufacturing Operator

      Healthcare Diagnostics

    • LetsGetChecked

      Sept 2022 - now
      • Production Kitter

        Apr 2023 - now
      • Production Operator

        Sept 2022 - Apr 2023
  • Licenses & Certifications

    • Lean Six Sigma Yellow Belt Certification