Sachin Mali

Experience

• 

  RFCL Limited

  Jul 2005 - Dec 2012

  Asst Manager-R&D

  • Optimization of process for projects with respect to quality and yield.• Development of customized products as per end user.• Reaction monitoring by LC/MS, GC, HPLC, and TLC. • Calibration and troubleshooting of analytical instruments and to check SOPs for routine analysis• Transfer of TTD to plant scale. • Customer complaint handling and providing RCA and CAPA.• Experience on reaction such as, Reduction, oxidation, Friedel-Crafts alkylation & acylation, Wittig reaction, Halogenations, Diazotization, reductive amination, Grignard reaction, Swern oxidation, Metal-based reaction.• Handled various reagents like, n-Buli, LAH, NaH, AlCl3, sodium alkoxides, Pd/C, NaBH4, Na metal, etc.• Vendor qualifications in coordination with purchase with respect to raw materials for new products Show less

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  Merck Gruppe

  Dec 2012 - now

  • Handling Team of Process and Packaging development for India Life Science Business.• Co-ordination with the Processing and supply chain teams, develop manufacturing processes to scale the product manufacture from lab to pilot to main plant• Managing Packaging lab Operations and maintaining as per ISO requirements.• Improvement in existing Packaging material, Stability study for Product and packaging material• Conducting Transport trials for Hazardous material and maintaining the records.• Operational Excellence Lead for Mumbai Operation- Toll mfg and Warehouse and responsible for the implementation of L&SS tools- TIMWOODS, Waste Reduction Workshop.• Capacity calculation for the Production process and down filling operations, estimate the CAPEX requirement• Operational Excellence coordinator for Toll mfg and responsible for implementation of Lean tools DMS, Gemba walk, 6S, Kaizen, conducting waste reduction workshop, VSM. Show less • Product, Process Development and Validation, Vendor audits, Vendor evaluations.• Technical Project Leader for developing product solutions as needed by the business.• Optimization of process for projects with respect to quality and yield.• Resolution of semi-finished foods related issues in close working with manufacturing team and to ensure delivery of the products.• Conducting training on Lean & Six Sigma Blue belt for India & APAC region.• Operational Excellence Lead for Toll mfg and responsible for implementation of Lean tools DMS, Gemba walk, 6S, Kaizen, conducting waste reduction workshop, VSM.• Mapping Kaizen and cost saving project for the site.• Define site wise and cross functional DMS. Show less • New product development and Improvement in existing products.• Process Development and Validation, Vendor audits, Vendor evaluations.• Technical support to Production department for semi-finished material at all CMOs• Scale up of projects from lab scale to plant scale• Process validation and coordination with cross functions & troubleshooting during technology transfer, preparation of scientific data with clarity and accuracy. • Evaluation and updation of manufacturing SOPs, Test methods• Handling customer complaints and providing RCA and CAPA in TrackWise data base• Operational Excellence- Lean & Six Sigma Green belt certified Show less

  • Manager- Product development Operational Excellence and Packaging

    Dec 2019 - now

  • Manager Process excellence

    Dec 2012 - now

  • Development Manager- Product and Operational Excellence

    Jan 2018 - Dec 2019

  • Assistant Manager- Product and Process

    Dec 2012 - Dec 2017