Sohail Shabbir

Experience

• 

  Fauji Fertilizer Bin Qaism Limited

  Jun 2019 - Jul 2019

  Intern
• 

  Kompass Pakistan (Pvt.) Ltd

  Aug 2021 - Sept 2023

  Process optimization: I have been responsible for optimizing the process to improve production efficiency and reduce waste. I have identified and implemented process improvements such as adjusting process parameters, equipment upgrades, and material changes to increase throughput and reduce scrap rates.Quality control: I have implemented robust quality control systems to ensure that our products meet or exceed customer expectations. I have designed and implemented quality control checks and procedures to monitor product quality, including measurements of film thickness, film width, and surface roughness.Equipment maintenance: I have been responsible for managing and maintaining extrusion equipment, including troubleshooting and repairing equipment issues to minimize downtime and ensure optimal production performance.Data analysis: I have used data analysis tools to monitor and analyze production data to identify trends and opportunities for improvement. I have used this data to develop and implement process improvements to increase efficiency and reduce waste.Cross-functional collaboration: I have worked closely with cross-functional teams, including production, engineering, and quality assurance teams, to ensure seamless communication and coordination across different departments. I have developed strong working relationships with these teams to ensure that we are all aligned towards achieving our production goals.Safety and compliance: I have ensured that all safety regulations and compliance requirements are met. I have implemented safety protocols and guidelines to maintain a clean and organized work environment, minimizing safety hazards and improving efficiency.Through my experience as a Process Engineer in Extrusion Blown Film Line, I have developed a deep understanding of the extrusion process, and I am passionate about continuously improving production processes to meet and exceed customer expectations. Show less As a trainee process engineer in an extrusion blown film line, I gained invaluable experience in learning and implementing the fundamentals of the extrusion process. My key experiences include:Process Control: I learned how to monitor and control various process parameters such as melt temperature, screw speed, die gap, and cooling air temperature. This allowed me to understand the impact of these variables on the final product quality.Equipment and Material Handling: I gained hands-on experience in setting up and operating extrusion equipment, including the extruder, die, air ring, nip rollers, and winding equipment. I also learned how to handle and mix various raw materials such as LDPE, LLDPE, and PP.Quality Control: I learned how to perform quality control checks on the product, including measurements of film thickness, film width, and surface roughness. I also gained experience in identifying and troubleshooting common defects such as gauge bands, melt fracture, and air entrainment.Safety and Compliance: I learned about safety regulations and compliance requirements and was trained to follow safety protocols and guidelines. I also received training in maintaining a clean and organized work environment to minimize safety hazards and improve efficiency.Collaboration and Communication: I worked closely with production, engineering, and quality assurance teams to ensure seamless communication and coordination across different departments. This allowed me to understand the importance of teamwork and effective communication in achieving optimal production outcomes.Through my experience as a trainee process engineer, I developed a strong foundation in the extrusion blown film industry. I am passionate about continuously improving production processes and am eager to learn and contribute to the growth and success of the company. Show less

  • Process Engineer

    Aug 2022 - Sept 2023

  • Trainee Process Engineer

    Aug 2021 - Aug 2022
• 

  Kompass Pakistan (Pvt.) Ltd.

  Jul 2023 - now

  Senior Process Engineer

  • Lead process optimization and efficiency enhancement initiatives for a state-of-the-art blown film extrusion line, overseeing the production of high-quality plastic films used in diverse applications.• Conduct thorough analyses of process parameters, raw materials, and equipment performance to identify opportunities for improvement and implement effective solutions, resulting in enhanced productivity and reduced production costs.• Collaborate with cross-functional teams to develop and implement strategies for quality control, waste reduction, and machine reliability, contributing to a more streamlined and efficient manufacturing process.• Proactively troubleshoot technical issues and provide expert guidance to operators, ensuring seamless operations and minimizing downtime in a fast-paced production environment.• Championed continuous improvement projects, successfully driving key performance indicators (KPIs) such as throughput, scrap rate, and machine uptime to meet or exceed organizational goals.• Engage in continuous professional development to stay updated Show less