Utpal Kumar Das

Utpal Kumar Das

Maintenance Engineer

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location of Utpal Kumar DasDhaka, Bangladesh

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  • Timeline

  • About me

    AGM- Technical Services & Projects, Omera Petroleum Limited//Mechanical Engineer (KUET)// EMBA (BUP)//

  • Education

    • Bangladesh University of Professionals (BUP)

      -
      Executive MBA Operations Management 3.90
    • Khulna University of Engineering and Technology

      2003 - 2008
      Bachelor of Engineering (BEng) Mechanical Engineering 3.21 out of 4.00
  • Experience

    • Abul Khair Group

      Apr 2008 - Mar 2012
      Maintenance Engineer

      Responsibility:• Identifying ways to reduce breakdown of CGL & CTL.• Maintaining and supervising all troubleshooting work related to mechanical.• Data acquisition & Report preparation.• Spare Parts handling.• Reduce Breakdown time and Standard Shift Production.• To maintain continuity of Hydraulic & Pneumatic system, Cut to length machines, corrugation machines, Continuous Galvanizing Line.• Maintenance of various types of pumps, Hydraulic motors, blowers, air compressor, non-oxide furnace, pre heater and Steam boiler.• Schedule maintenance of nitrogen gas plant and to provide required gas supply to the NOF (Non-oxidizing furnace) to ensure desired quality.• Optimum utilization of man, machine & material.• Erection of Nitrogen gas plant, CGL and modification of CGL• Operational responsible for Nitrogen gas Plant• Maintain all section tools and equipment Show less

    • DUTCH BANGLA PACK LTD.

      Apr 2012 - Jun 2013
      Maintenance Incharge

      Responsibility: • Maintenance responsible for all machinery such as lift, Iron removal plant, loom machine, tape line, ultrasonic cutting machine, liner machine, lamination machine, twisting machine etc. • Operation & maintenance responsible for chiller, compressor, air conditioner, Fresh air unit, Cooling tower and Generator (gas & Diesel)• Responsible for the entire maintenance function, including the planning, supervising, and engineering staffs.• Plans, schedules, and coordinate of periodic, preventive and corrective maintenance activities.• Guiding Engineering department to ensure breakdown & preventive maintenance of all machinery.• Develops a weekly schedule and assists the maintenance first-line maintenance foreman or supervisor in determining job priorities.• Assist with stores and purchasing functions• Identifies, analyzes, and reviews equipment maintenance problems with maintenance engineering.• Maintain the five standard certificates (ISO 9001:2008,SA8000,ISO 14001:2004,ISO 22000:2005,BS OHSAS 18001:2007) • Erection of 1500KVA Diesel generator (FG Wilson).• Erection of 33KV substation (2000 KVA).• Participant an energy audit as a lead auditor with U V KRISHNA MOHAN RAO ASSOCIATES in our factory.• Responsible for planning, cost control, union activities, vacation planning.• Ensures that all supervisors, technicians, and maintenance engineers are properly educated and trained.• Ensure the safely machine operation & maintenance. Show less

    • Omera Cylinders Limited

      Jul 2013 - Jan 2024

      Responsibility1. Overall responsibility for planning, organising and conducting the processes to balance revenues and costs to get highest possible operating profits 2. Prepare budget for OPEX 3. Coordinate with different cross functional departments based in corporate HQ to ensure required support especially in areas of supply chain, budgetary planning and control. 4. Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities and materials. 5. Oversee planning and implementation of production plans including receiving sales forecasts; requisition for procurement of raw materials and manufacturing of products. 6. Allocate resources effectively (e.g. Inventory control) and fully utilize assets to produce optimal results complying with plant safety procedures. 7. Lead the CAPEX decision making process in line with long term strategy. 8. Develop systems and processes that track productivity, waste rate, performance targets to measure the performance of the team and to ensure highest return on assets. 9. Lead the coordination with all local and international vendors for technical assistance.10. Ensure overall administrative activities like employee’s punctuality, discipline, canteen management, plant beautification, housekeeping, office management, vehicle movement, etc.11. Ensure the HR activities like KPI, manpower hiring, employee training & development, employee motivation and retention etc. 12. Ensure the durability and safety of the products 13. Lead the capacity expansion project.14. Ensure the best staffing to maximise the best output 15. Ensures that the best products are delivered to all customers Show less Responsibility1. Overall responsibility of planning and operations of the plant2. Prepare budget for OPEX 3. Coordinate with different cross functional departments based in corporate HQ to ensure required support especially in areas of supply chain, budgetary planning and control. 4. Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities and materials. 5. Oversee planning and implementation of production plans including receiving sales forecasts; requisition for procurement of raw materials and manufacturing of products. 6. Allocate resources effectively (e.g. Inventory control) and fully utilize assets to produce optimal results complying with plant safety procedures. 7. Ensure the quality of product as per customers requirement and standard. 8. Develop systems and processes that track productivity, waste rate, performance targets to measure the performance of the team and to ensure highest return on assets. 9. Ensure overall administrative activities like employee’s punctuality, discipline, canteen management, plant beautification, housekeeping, office management, vehicle movement, etc.10. Ensure the HR activities like KPI, manpower hiring, employee training & development, employee motivation and retention etc. •Conduct employee performance reviews. Show less Responsibility1. Overall responsibility of planning and operations of the plant2. Prepare budget for OPEX 3. Coordinate with different cross functional departments based in corporate HQ to ensure required support especially in areas of supply chain, budgetary planning and control. 4. Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities and materials. 5. Oversee planning and implementation of production plans including receiving sales forecasts; requisition for procurement of raw materials and manufacturing of products. 6. Allocate resources effectively (e.g. Inventory control) and fully utilize assets to produce optimal results complying with plant safety procedures. 7. Develop systems and processes that track productivity, waste rate, performance targets to measure the performance of the team and to ensure highest return on assets. 8. Conduct employee performance reviews. 9. Lead the capacity expansion project. Show less Responsibility:1. Preventive and corrective Maintenance of the machines 2. Supervision of the overall project works 3. Erection & commissioning of LPG cylinder manufacturing plant4. Preparing and verify BOM, BOQ, quotations, technical specifications 5. Preparing the tenders for mechanical related work and evaluation the tenders6. Selection of vendor for mechanical works like firefighting system, CCTV installation, compressed air system, clean water system, machine erection, procurement of generator, forklift, water cooling chiller, ducting work, machine tools and machinery 7. Design & modification of Die tools parts Show less

      • Senior Manager Operations(Plant Head)

        Jul 2020 - Jan 2024
      • Manager Operations (Plant Head)

        Jul 2018 - Jun 2020
      • Manager Operations

        Jul 2017 - Jun 2018
      • Production Incharge

        Jul 2015 - Jun 2017
      • Engineer

        Jul 2013 - Jun 2015
    • Omera Petroleum Limited

      Jan 2024 - now
      Assistant General Manager-Technical Services & Projects
  • Licenses & Certifications

    • Internal Auditor (ISO 9001:2015)

      CQS
    • Comprehensive basic knowledge about LPG Valve

      SCG (Thailand) Co. Ltd
      Aug 2015
    • Fire fighting, fire prevention, rescue and first aid training

      Bangladesh fire service & civil defecence directorate
      Jun 2013
    • Maintenance & operation of LPG cylinder manufacturing machinery

      REPKON
      Jul 2013
    • IFC Performance Standard: Environmental and Social Sustainability

      Sustainable Management System Inc.
      Jul 2020
    • Basic First Aid Training

      Bangladesh Red Crescent Society (BDRCS)
    • Occupational Health & Safety Management Systems(ISO 45001:2018)

      Sustainable Management System Inc.
      Apr 2019