Sandeep Sundar

Experience

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  Bharat Fritz Werner Ltd. & Amace Solutions Pvt. Ltd.

  Jan 2017 - Jan 2019

  Industrial Placement – Machine Tool Design and Production
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  Nitte University

  Jan 2019 - Jan 2020

  Research Engineer / Multiferroic Structures

  A finite element–based assessment of free vibration behaviour of circular magneto-electro- elastic plates using higher order shear deformation theory (Intelligent Sensors for Automotive & Aerospace Application) Journal of Intelligent Material Systems and Structures (JIMSS): Impact Factor – 🌟2.7

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  Bosch Limited

  Sept 2020 - Sept 2021

  Manufacturing Process Engineer

  ● Delivered Tooling design & Technical drawing for Machining Cell/Assembly lines using Siemens NX and Compiled Bill of Materials and Work Instruction with Visual Aids across Value stream. ● Assisted in developing material master and utilized the Quality management module in SAP for releasing and maintaining Inspection plans during new product development. ● Carried out procurement process. CAPEX, evaluating quotations, and managing Purchase Requisition/Order (PR/PO) workflows ensuring timely delivery of Fixtures & Cutting Tools ● Performed process capability analysis (Cp, Cpk) and measurement system analysis (Gauge R&R) for multi-spindle turning cell using Minitab. Show less

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  International Aerospace Manufacturing Pvt Ltd (IAMPL)

  Aug 2021 - Oct 2023

  Manufacturing Engineer - NPI

  ● Created technical packages for 🌟12 Aero Engine components using Siemens NX CAD/CAM package and delivered Zero Defect Process utilising engineering and problem-solving skills. ● Designed robust method of manufacturing for part fabrication & developed Tooling’s for Advanced Machining utilising DFM&A principle, FEA techniques and optimised processes through CFT sessions. ● Developed turning/milling programs & operation/program of Coordinate Measuring Machines (CMM). Support in Fixture & Tooling setting and Non-Conformance handling in Shop floor using CAPA /RCA tools● Managed process documentation aligned with AS9145 including creation of process routing, FMEA and control plan. Also, created of Inspection plans, Standard operating procedures and best practices guides● Leading and implementation of First article inspections (FAI), Delta FAI and part-fit checks (PFC) Show less

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  The University of Sheffield

  Sept 2023 - Oct 2024

  Manufacturing Thesis - Masters

  Design and Development of 2D Ultrasound Vibration-Assisted Machining Test Rig®● Designed machine components using Siemens NX and Performed Finite Element Analysis using ANSYS Workbench.● Managed procurement of materials and sensors (Dynamometers) ensuring On-time project completion● Developed manufacturing methods for test rig components including machine selection and co-ordinating for Allocations.● Led assembly and testing of the test rig.● Conducted Metal Cutting tests on Aerospace-grade materials (Difficult -to -Machine) to enhance Machinability and Surface integrity. Show less

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  AML Sheffield

  Jun 2024 - now

  Manufacturing Engineer - NPI

  ● Creation of technical packages for Aero Engine component manufacture using Siemens NX CAD/CAM package