Ravel Santos

Experience

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  Olimpus Automotive

  Mar 2001 - Jul 2003

  Processes Analyst

  Atuava na Eng.ª de Processos na elaboração de dispositivos para linhas de produção, compra de equipamentos para linhas de produção, elaboração e manutenção de folhas de processo, fluxograma de processo, fichas técnicas e FMEA’s, mudança de layout, acompanhamento em linhas de produção, atuação durante implantação e manutenção dos sistemas de qualidade. Resolução de RASP’s, plano de ações para não conformidades em auditorias.Acompanhamento e auxílio aos técnicos da Eng.ª de Processos nas linhas de produção, desenvolvimento de check-list’s de manutenção, desenvolvimento dos cronogramas de manutenção, sistema de controle de manutenção dos equiptos., compra de peças para o depto de manutenção. Show less

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  ASI DataMyte, Inc.

  Aug 2005 - Jul 2008

  Technical Support

  Company that provides solutions for quality inspection: software, data collectors, and inspection systems in general.Position: Technical Support, 05/2006 to 07/2008Responsibilities• Providing training on the company's software for clients, in CEP, and in report customization through database queries.• Elaboration of customized reports for the company's software, using SQL database query, macros, and pivot tables• Implementation of inspection system projects at clients.• Training application of the company's softwares at clients.• Industrial sales and technical support to clients located in all states of Brazil.Position: Mechatronics Technologist Intern, 08/2005 to 05/2006Responsibilities• Implementation and technical support of the company's software via phone, email and visits to customers.• Provision of services to customers such as: elaboration of flowcharts, FMEA and process flowcharts• Elaboration of commercial proposals, budgets of the softwares and products of the company. Show less

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  Valeo Lighting Systems

  Jul 2008 - Nov 2009

  Methods & Processes Intern

  Responsibilities.• Elaboration of process flowcharts, FMEA's, control plans, work instructions and technical sheets.• Acting in TPM, Kanban, 5S's and CEP projects. Support to the injection production line, taking care of means and problem solving with suppliers. • Elaboration of action plans aimed at reducing scrap, increasing productivity, and increasing profitability in general.• Resolution of FTA's. Elaboration/creation/maintenance of procedures process/quality/product maintenance, performance in certification audit and maintenance of the quality system. Show less

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  ASI DataMyte, Inc.

  Jan 2010 - Feb 2010

  Quality Analyst (free lancer)

  Responsibilities.• Implementation of quality inspection software project (online SPC) in customers start up and training in company.• Inspection frequency analysis through SPC (Capability Study) in machining machines, through three-dimensional machine dimensional report.

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  Casas Bahia

  Sept 2010 - May 2011

  Process Analyst

  Responsibilities:Promotion of synergy among merged companies of Grupo Pão de Açúcar, Ponto Frio and Casas Bahia in the sectors of maintenance, construction engineering and logistics.• Process mapping through BPM methodology (AS IS - TO BE).• Definition of new process flowcharts, identification of critical points and opportunities for improvement in the flows as well as opportunities for cost reduction, implementation of Kaizen methodology.• Leadership of quality cell teams acting as quality consultant for the O&M area, focusing on establishing process indicators and their monitoring. Quality tools used: SIPOC, FMEA, Ishikawa Diagram, 5W, 5W2H and Improvement Goal.• Elaboration and implementation of process documentation. Show less

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  Plastic Omnium Auto Inergy Division

  Jun 2011 - Apr 2024

  2020 PO CES SAO Regional Talent RecognitionMar/2020 - Engineering Supervisor/ Plant Rep/ POMS Manager/ SMED responsible/ Inergo leader2019 PO CES SAO Regional Talent RecognitionNov/2018 - Engineering Supervisor/ Plant Rep/ POMS leader/ SMED responsible/ Inergo leader Responsibilities• Responsible for all process area of the plant (blow molding machines, finishing and assembly lines).• Definition, follow up and technical acceptance of production process tooling, assembly lines and finishing lines.• Installation of plant machinery, finishing lines and assembly lines.• Definition/modification of plant layout for new machines, lines, products, productivity increase and ergonomics improvements.• Responsible for PFMEA (Process FMEA) in the plant.• Organization of SMED area, definition of new shifts, creation of TPM system for equipment and tools, definition of spare parts and purchases for the system.• Time studies, improvements and balancing in the assembly and finishing lines aiming time reduction and labor savings.• Follow-up and performance indicators (PPM, OEE, LMPT and Ramp-up).• Responsible for ergonomics evaluation and improvement in the plant's workstations.Major results• Improve plant direct labor productivity by 1.9% during 2020.• Leading the 2020 plant expansion and layout redefinition. • Responsible for installation of the Puebla sled test at the Sorocaba plant in 2020/2021.• Reduction of plant energy consumption by 4% in 2019 compared to 2018.• Improved plant direct labor productivity by 3.7% during 2019.• Improved plant direct labor productivity by 16.4% during 2018.• Leading the best plant ramp up and project being submitted for the Innovation• Awards in the Operational Excellence category in 2018. Show less Jul/2018 – corporate recognition as Boring & Welding, Assembly line SpecialistJul/2016 - corporate recognition as Lean Manufacturing SpecialistOct/2015 to Nov/2018 – Senior Process Engineer/ Plant Representative/ POMS Leader/ Inergo LeaderJun/2011 to Oct/2015 – Process Engineer / Plant Representative/ POMS LeaderResponsibilities:• First employee at Plastic Omnium Auto Inergy Sorocaba unit.• 3 months training in Mexico to learn to understand the function and processes of the company in the best plant of the company at the time.• Definition, follow up and technical acceptance of assembly lines and finishing lines.• Installation of machines, finishing lines and plant assembly.• Responsible for the PFMEA (Process FMEA) in the plant.• Preparation of work instructions, data sheets and standard work sheets.• Training of operators, production and assembly leaders of the first shifts.• Auditing for corporate, IATF and customer certification and maintenance.• Implementation leader being responsible for disseminating the culture of Operational Excellence (Lean Manufacturing) in the plant.• Responsible for forklift elimination project in the production area.• Time studies, improvements and balancing in the assembly and finishing lines aiming time reduction and labor savings.• Implementation of supply route for the production lines, through kanban cards.• Implementation of TPM in production lines.• Definition / modification of factory layout for entry of new machines, lines, products, increased productivity, and improvements in ergonomics.• Follow-up and performance indicators (PPM, OEE, LMPT and Ramp-up).• Responsible for ergonomics evaluation and improvement at the plant's workstations. Show less

  • Manufacturing Excellence Manager - South America

    Nov 2023 - Apr 2024

  • Process Engineering Supervisor

    Nov 2018 - Nov 2023

  • Senior Process Engineer

    Jun 2011 - Nov 2018
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  OPmobility

  Apr 2024 - now

  Manufacturing Excellence Manager - South America