Experience

• 

  A2 innovative research

  Oct 2018 - Sept 2020

  Cae analyst (reliability & failure analysis)

  Engaged in a pivotal role involving the analysis and correction of 3D CAD models received from customers. Conducted simulations of the design models using specialized software, ensuring accuracy and functionality. Proficiently translated design data into 3D models and rigorously tested the outcomes, developing comprehensive test cases and overseeing their verification.Conducted finite element modeling to analyze steering columns for structural strength.• Assisted drafters in developing the structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software.• Used lean manufacturing principles to develop, evaluate and improve manufacturing methods.• Translated the actual problem to Finite Element Analysis (FEA) model, interpreted analysis results and selected the best solution.• Elucidated the analysis results and converted them to design suggestions and with lab testing results.• Handled the delegation of FEA support during deficiencies of local resources.• Investigated opportunities to limit the required testing and reduced development costs with FEA analysis.Additionally, served as the Training Coordinator for project-specific training sessions, facilitating knowledge transfer within the team. Demonstrated a commitment to quality by taking on the responsibility of peer reviewing deliverables from fellow team members. Actively contributed to the team's growth and cohesion by providing mentorship to new joiners, fostering a collaborative and knowledge-sharing environment. Show less

• 

  Universal technical systems

  Jan 2021 - Aug 2021

  Mechanical engineer

  Developed a mathematical model using TK-solver Software.Designed, analyzed, and simulated CAD files using Solidworks software.Generated comprehensive reports on simulation and analysis outcomes.Presented results and conclusions to clients.Designed and practiced ergonomic workstations for assembly line operators, leading to a 20% reduction in musculoskeletal injuries and an increase in employee satisfaction. Successfully performed manufacturing, systems assembly process improvements & implementation, including DMAIC and Lean methodologies and Statistical Quality Control resulting in a 15% reduction in cycle time and a 10% increase in productivity. Managed a new training program for production operators, resulting in a 10% increase in production efficiency and significantly improved product quality. Successfully coordinated a root cause analysis of a recurring production issue, identifying the root cause and implementing corrective actions that prevented future occurrences and quality supportConducted peer reviews for team members' deliverables.Provided mentorship to new team members. Show less

• 

  Center for advanced microelectronics manufacturing

  Oct 2022 - now

  Graduate research assistant

  Conducted accelerated life testing in varied environments including thermal, mechanical, electrical, radiation, vibration and chemical, results led to a 30% improvement in product reliability during design phase assessments.Collaborated with product design engineers and reliability analysts during all phases of product development, contributing to 20+ successful project launches that enhanced overall product reliability metrics within the manufacturing process. Generated comprehensive reports analyzing stress test data on 50+ materials, leveraged physics of failure principles to predict reliability issues, and developed actionable corrective plans that directly addressed the three biggest root causes of failures. Collaborated with international research teams on reliability testing and failure analysis projects. Performed reliability testing on composite materials for flexible hybrid electronics, ensuring 97%.Designed and implemented 10 specialized test fixtures for mechanical assessments including bend, drop, shock, torsion, compression, and temperature-humidity testing; streamlined procedures led to a reduction in overall testing time by 25%.Assess the reliability of electronic materials and systems under service conditions; specifically interconnect & adhesive materials for Flexible Hybrid Electronics (FHE).Develop standard test vehicles & test protocols to simulate actual operating conditions. Design appropriate test fixtures for reliability testingEstablish models from accelerated life test of electronics based on loading modes & ambient exposuresPerform Failure Analysis post reliability testing and for FHEs under-development in NextFlex partner companies. Show less