Engr Naveed Ashraf

Experience

• 

  Maple Leaf Cement Factory Limited

  Jun 2007 - Nov 2011

  Working as Assistant Manager (Production) in Maple Leaf Cement Factory (Kohinoor Group), Phase-II. The plants 4000 tpd & 6700 tpd for Gray Cement (OPC) have been supplied by FLSmidth in Denmark. The 4000 tpd plant has single string ILC Preheater Kiln with Grate Cooler and the other 6700 tpd plant has double string ILC Preheater Kiln with Cross Bar Cooler.Working as a Shift Engineer.•Managing the following areas of the plant; Crushers Preheater, Kiln and Cooler Storage Area Clinker Storage Raw mills Cement Mill •Raw materials handling and stocks in the shift.•To maintain the Storage Area and to ensure the smooth operation of Bridge Scrapers for Limestone reclaiming and Side Scrapers for clay reclaiming.•To ensure the smooth operation of Raw Mills both for raw material grinding and raw coal grinding. This area contains two raw mills, one has the capacity of 300 tph and the other has 540 tph. Similarly, one coal mill has the capacity of 30 tph and the other has 45 tph. All raw mills are of the type VRM (ATOX).•To take care of the process parameters of both Kilns, one has the capacity of 264 tph and the other has 450 tph. •To ensure the smooth operations of the clinker grinding facilities. Ball mill has the capacity of 190 tph and that of two OK mills, both have capacities 180 tph. •To adjust and Control the Plant Parameters for the improvement of the Production and to save energy consumptions.•Minimize cost of Production with safe, stable and economical Plant Operation by minimizing stoppages of major equipments.•To run Plant on Optimum conditions at rated Capacity to meet Production Targets.•Profitability and cost reductions are prime objectives of my duty.•To suggest necessary rectifications and improvements.To take part in the shutdowns of different areas of the plants. Show less

  • Assistant Manager (Production)

    Jun 2008 - Nov 2011

  • Management Trainee

    Jun 2007 - May 2008
• 

  DG Khan Cement Company Limited

  Dec 2011 - Sept 2016

  Deputy Manager (Production)

  FL Smith’s Plant with double strings, 5 stage Preheater, low NOx ILC Kiln,2Vertical “OK “Roller Mills(Cement Mill) and “At ox” Mills(Coal Mill / Raw Mill)RDF(refuse dry fuel) plant by VECOPLAN Germany, Working Production Engineer (Deputy Manager),1-Under the guidance of HOD (production) & DGM (Works) & GM (Works) to achieve the production targets in a view of quality and cost.2-Planning and executing annual planned shutdown of kiln including refractory replacement.3-Management of Refractory inventory through ERP.4-Troubleshooting and provision of prompt rectification to the problems occurring in material processing at different areas of the plant i.e. Raw Mill, Coal Mill, Kiln, Cement Mill, Packing Plant.5-Regular checking and inspection of process parameters and ensuring their optimum settings to better contribute towards best quality of cement6-Initiation of corrective measures on the basis of physical and inorganic test of samples7-Insuring smooth operation of the plant8-Keeping maximum utilization factor of plant equipment in view, suggest emergency breakdowns necessary to be taken after thorough evaluation of any delicate situation causing serious troubles to smooth operation of the process.9-Insuring Plant shut down measures to be strictly followed before schedules shot down.10-Assigning various shot down responsibilities to the supervisors and checkers during scheduled shut down and have a close monitoring over them11-Supervisor of brick-lining work at pre-heater Kiln & cooler areas Show less

• 

  CIMKO (NYUMBA YA AKIBA SA)

  Sept 2016 - May 2018

  Process & Optimization Engineer

  worked at CIMKO cement, another green field project of M/S. FLSmidth,a unit of Lucky Rawji Holding Company, having clinker production capacity of 3000 tons per day, in Democretic Republic Of Congo, erection work of plant entered in the final phase of its completion.

• 

  Pioneer Cement

  May 2018 - Dec 2023

  Senior Deputy Manager (Process)

  Working as a Senior Deputy Manager (Process), of new line-III @ 9000 tpd clinker.