Prashant Kumar

Experience

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  EFCO Maschinenbau India Pvt Ltd

  Jul 2010 - Jun 2014

  Operations Engineer/ Technical Consultant

  •a) Nature of Work: • Maintenance of Industrial Valves like Gate, Globe, Ball and NRV and several other with the help of in-situ valve lapping machines and equipment from EFCO GERMANY during shutdown or online.• Implementation of API/ISO for certification of Valve Repair, standards, documents, procedures SOP & SMP and any further procedures for Valve Repair implementation.• Manufacturing of valve testing equipment.• Online Safety Valve Testing and Fugitive Emission survey at several Gas complex and Refineries, and Online Greasing at several Rig Stations.b) Brief Description:• Maintenance and reconditioning of all types of High Pressure Industrial Valves like Gate, Globe, NRV, Safety valves, DD, Butterfly etc.• Testing of Valves i.e., Hydro testing etc. on site and at workshop.• In-situ Flange facing and serration jobs on pipes and equipments and In-situ Safety valve Seat Cutting with Special Machines like TDF1• In-situ Valve repairing by SL, Valva and VSK series machines.• Repair and testing of safety valves in boilers and refineries.• Expert in the repair of SAFETY VALVES, assembly and testing in compliance with applicable codes and requirements. • Thorough understanding of valve and its diagnostics.• Trained in all areas of Oil and Gas industrial valve requirements.• Repair and testing of Main Stream valves for boilers.• Supervise EFCOs valve technicians in different Customer sites.• Lead the valve repair team during the shutdown activities.• Provide technical expertise in all valve repair activities.• Execute the PSV testing, repair and calibration procedure and ensure the compliance with API procedures.• Plan for shutdown requirements and mobilize manpower • Prepare Service reports after completion of the job. • Provide on-site technical expertise and consulting at customer field locations.• Follow API & ISO standards at the work place as per EFCO Quality Management Systems. Show less

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  Gulf Industries Company

  Jul 2014 - now

  Operations In Charge Engineer

  · Carrying out Installation, Testing, Commissioning, Maintenance & troubleshooting of all types of Valves.· Develop and determine all standards to perform repair, inspection, and tests on all procedures and oversee all repair/testing methods for all processes.· Standardize Inspection and test procedures for incoming materials.· Analysis of non-conformance as noticed in-house and at the customer end which is received as Customer Complaint / Returns.· Audit activities and other activities from time to time.· Responsible for updating calibration activity of all inspection, Measuring, and Test Equipment.· Should have good knowledge in reading drawings and creating drawings in AUTO-CAD.· Coordinate all site work and factory work with the assigned team to customer requirements and GIC standards.· Supervising field staff for conducting pre-checks, removal, repair, and testing, and re-installation and commissioning of valves and other associated equipment.· Preparing Work packs for site and workshop activities, including Quality plans and Job Routers.· Ensuring all work is carried out in a safe manner, including appropriate Point of Work Risk Assessment, complete compliance with Quality plan requirements, job routing, and proactive supervision of staff.· Lead planning of site and workshop valve services work and drive the program to meet customer requirements.· Responsible for performing Tests for isolation/control/safety valves according to the respective standards.· Well-versed with API, ANSI, FCI, ASME, and other international standards applicable for Valves & Actuators.· Able to generate inspection/testing procedures for the work carried out in site/workshop.· Responsible for the performance of all inspection and testing activities in site/workshop.· Control calibrated measuring and test equipment used in site/workshop.· Keep calibration records and ensure that all the testing equipment has current calibration records. Show less