Tapas Roy - Quality Leader

Tapas roy - quality leader

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location of Tapas Roy - Quality LeaderMumbai, Maharashtra, India
Followers of Tapas Roy - Quality Leader1000 followers
  • Timeline

  • About me

    Quality Lead at ExxonMobil | #ONO for QA/QC Manager | Offshore / Onshore Oil & Gas

  • Education

    • West bengal board of technical education

      2000 - 2003
      Diploma in mechanical engineering mechanical engineering

      Diploma in Mechanical Engineering

  • Experience

    • Neo structo construction ltd

      Oct 2003 - Nov 2005
      Qa/qc engineer

      As a QA/QC Engineer, I handled the following projects efficiently:• FR-APS Revamp Project, HPCL Refinery Mumbai• DHDS Revamp Project BPCL Refinery Mumbai• CP-10 Project Reliance Petrochemicals, Hazira

    • Dolphin offshore enterprises (i) ltd

      Nov 2005 - Jun 2008
      Qc engineer

      As a Quality Engineer, I handled the following projects efficiently: SH Re-Construction, Pipeline Replacement Project, 4WPP, BBBLRP Projects. Handled the following responsibilities with measurable success in achieving superior quality benchmarks in the projects:• Organized and controlled Welding procedure qualification test and welder qualification test.• Responsible for the Interpretation of Radiographs, witness of other applicable NDTs.• Inspection of all inward material like pipe, plates, flanges, fittings, valves, gauges, tubes and other onshore & offshore construction related items.• Responsible for all the stages of inspection of fabrication & Installation of piping and structure. • Inspection of Blasting, Painting & other Coatings.• Technical discussion & correspondence with client and Inspection agencies. Show less

    • Leighton asia

      Jun 2008 - May 2015

      Few of the key projects which I have been handled during this period are:• WIN Revamp Project • 3 Clamp On Project• HEERA Re-development Project-2• Additional Pipeline ProjectAs a Sr. Quality Engineer, I acquired both onshore and offshore experience on inspection. I have distinguished contributions in managing projects efficiently by maintaining effective coordination with project management and all other concern departments, clients and sub contractors.Few of my responsibilities are : • Contribute in Preparing WPS, PQR and QAP, witness WQT as well as Inspection of job as per applicable standards.• Coordinate with client, PMC & contractors for timely inspection of Job.• Prepare NDT scope as per technical specifications, scope of work and drawings; interpret radiographs, witness of ultrasonic test, DP test & MPI test as per applicable standard and code.• Check dimensions of fabricated items and traceability of materials to ensure it's compliance with requirement as per project specification.• Prepare inspection plan, test plan and other quality related records; develop QAP, Method statement as well as all NDT procedures and formats.• System Package Inspection and Clearance for commissioning.• Coordinate inspection of blasting, painting, & other coatings, metalizing and insulation.• Qualify Coating Procedure and Coating Applicators. Show less Projects : • 3 Clamp On Project• Pipe Line Replacement Project -3• Heera Redevelopment Project-2 Responsibility:• Effective co-ordination with Design engineering team, site Engineers / Fabrication shop Engineers and client inspectors for all the inspection activities in adherence to the relevant approved ITP.• Preparation of NDT scope as per technical specifications, scope of work and drawings; interpret radiographs, witness of ultrasonic test, DP test & MPI test as per applicable standard and code.• Interpretation of Isometric and fabrication drawings, understanding the drawing requirement andmonitoring & inspecting at various stages of fabrication for compliance with the drawing/clientrequirement.• Co-ordination for Inward Material Inspection, Clearance of Materials at fabrication Yard with Clientrepresentatives, TPI, sub-contractors, vendors and other internal departments.• Stage wise inspection carried out for Erection, Mechanical Clearance, Hydro testing, Valve leak test,System leak test & Pre-commissioning of Topside Piping system.• Preparation/review the Test packs approval from client and Third party and CA.• Preparation of as built documentations. Show less Project: Pipeline Replacement Project-2 | WIN Revamp ProjectResponsibility at Yard and top side Installation/Hook-up barge :• Coordinate with client, PMC & contractors for timely inspection as per quality assurance plans, codes & project specifications.• Check dimensions and traceability of materials to ensure that they are in compliance with requirement as per codes, standards and project specification.• Inspection of installation of equipment like checking alignment and monitor performance test of pumps, compressors, Utility Generator etc.• System Package Inspection and Clearance for commissioning.• Responsible for tracking record on monthly basis, witness of calibration of gauges as well as all stages of inspection of fabrication and erection of piping and structure.• Mechanical completion after installation of equipment and piping, Witness of Hydrotest, Punch list clearance.Responsibilities on Sub-Sea Pipe Lay Barge:• Inspect Fit Ups at Station 1 and Visual of welds after Final Weld Visual before NDT.• Monitor the online welding parameters as per approved WPS as well as check the pipeline arrangements according to the drawings i.e. Anode sequences etc.• Interpret Radiograph films and witness other applicable NDT; carry out welding repairs according to approved weld repair procedure.• Accountable for holiday testing of field coatings (HSS) before HDPF Filling Station and carrying out peel test & HDPF Foam testing like Density & Ratio Test as per Inspection quality plan. Show less Project: Pipeline Replacement Project-2Worked at fabrication yard for fabrication of Riser/ I-tube clamps, piping and structural modules. Also worked on sub sea pipe lay barge for rigid pipe laying.Responsibility at yard:• Fit-up, weld visual and dimensional check for clamps, piping spools and structural as per AFCs.• Witness welder qualification test, NDT s and review radiographs.• Coordinate with sub contractor's QA/QC team and client TPI for timely completion of inspection.• Inward material inspection and Review/verification of Inspection documents, material Test Certificates with respective Codes Standards & Client Specifications• Maintain QA/QC documents and preparation of final dossier to be submitted to client.Responsibilities on Sub-Sea Pipe Lay Barge:• Inspect Fit Ups at Station 1 and Visual of welds after Final Weld Visual before NDT.• Monitor the online welding parameters as per approved WPS as well as check the pipeline arrangements according to the drawings i.e. Anode sequences etc.• Interpret Radiograph films and witness other applicable NDT; carry out welding repairs according to approved weld repair procedure.• Accountable for holiday testing of field coatings (HSS) before HDPF Filling Station and carrying out peel test & HDPF Foam testing like Density & Ratio Test as per Inspection quality plan. Show less

      • Senior Engineer- Quality

        Apr 2013 - May 2015
      • Lead Quality Engineer

        Mar 2011 - Apr 2013
      • Quality Engineer

        Mar 2009 - Mar 2011
      • QC Engineer

        Jun 2008 - Mar 2009
    • Vcs quality services pvt. ltd.

      Feb 2016 - Dec 2016
      Inspection engineer

      • Worked as client’s TPI at SapuraKencana yard Malaysia for fabrication of 3 Nos. Jacket and Topside module and also for offshore campaign on Pipelay Barge SK-1200 for rigid pipe lay.• Worked as lead inspection engineer for fabrication of 3 nos. 4 legged jackets in the yard.• Ensure the compliance of Structural, Piping and Mechanical work with the contract and client requirement.• Inspection of various piping and structural components and equipments.• Represented VCS in weekly progress review meeting.• Issuing Non conformance Report and close out locally.• Witness various NDT and Destructive testing • Interpretation of radiographs and PAUT chart.• Witness of Dimensional check of Jacket and Top side Deck.• Verification of all Procedure and other quality related documents.Project- MHSRD-3Client- ONGC Show less

    • Petroleum development oman

      Dec 2016 - Jul 2020
      Multi discipline qa/qc inspector

      Worked as PDO Project Quality through DNV-GL Oman. • Carry out all construction inspection activities, i.e. mainly in welding, NDE, testing, coating & painting, installation and alignment check of rotating equipment, welder qualifications, independent quality integrity verification and documentation (test packs & quality plans) reviews & approval.• Perform Site Quality Audit and Level-1 Audit to contractors.• Ensure establishment and proper implementation of adequate control processing within the site project team, as stipulated project plan and the project quality plan.• Verify quality control documentation in inspection and test planes, method statements and work instructions and ensuring inspection records\test certificates are available prior to work commencing.• Monitor, investigate, identify and raise site quality issues to the project management.• Utilize construction surveillance program, evaluate the quality metrics and provide reports to the responsible line management, PQM and functions as required.• Review and comment on contractor’s site quality plan and inspection and test plan.• Monitor and audit implementation of contractor’s quality program.• Ensure contractor is performing quality reporting per the contract.• Monitoring painting operations across all stages ensuring observance of contract specifications and approved procedures of the coating system. • Witness Painting/Coating inspection of DFT check, Holiday test, Visual check, Adhesion test and review the results.• Conduct punch listing of works at final stages and make sure close out of all punch items.• Review and approve Contractor quality documents as applicable.• Liaise with receiving material inspection teams for material inspection and clearance. • Review and endorse all the CCMS check sheets and certificates throughout the construction and up to commissioning. Show less

    • Oq

      Oct 2020 - Jun 2023
      Site quality lead
    • Exxonmobil

      Jul 2023 - now
      Quality lead
  • Licenses & Certifications

    • Cswip 3.1

      Twi
      Jul 2015
    • Asnt level-ii in rt, ut, mt and pt

      Asnt (the american society for nondestructive testing)
      Aug 2013
    • Iso 9001-2008 lead auditor

      Irca global
      Oct 2014