Er. Karan S. Tomar

Experience

• 

  AUTOMOBILE CORP OF GOA LTD

  Aug 2021 - Sept 2021

  Intern

  • Gained foundational knowledge of bus architecture, including key components and systems, laying the groundwork for advanced vehicle development.• Mastered bus dimensioning principles, including critical length measurements (B.C.L., U.R.L., M.R.L., L.R.L., etc.), essential for optimizing vehicle design and performance.• Acquired insight into Quality Assurance Department operations, understanding the rigorous testing and validation processes that ensure vehicle reliability and safety.• Explored various manufacturing processes involved in bus body building, including material selection, fabrication, and assembly, crucial for developing efficient production methods.• Participated in the development of a cutting-edge Hydrogen Fuel Cell Bus, working collaboratively with a cross-functional team to pioneer sustainable transportation solutions.• Developed expertise in bus body building and designing norms, ensuring compliance with industry standards and regulations.• Gained hands-on experience in the Chassis Department and Chassis Dismantle Area, understanding the intricacies of vehicle chassis design, assembly, and disassembly.• Worked on the Assembly Line of multiple bus models, comprehending the workflows and processes of various stations, and optimizing production efficiency.• Contributed to the Hybrid Line, gaining in-depth knowledge of hydrogen fuel cell hybrid bus technology and operation, and driving innovation in alternative propulsion systems.• Designed and developed the front protective frame for buses using SolidWorks, applying engineering expertise to enhance vehicle safety and structural integrity before dispatch. Show less

• 

  LIUGONG INDIA PRIVATE LIMITED

  Jun 2022 - Dec 2022

  Research And Development Department

  • Authored CAD drawings of 2D & 3D models, incorporating DFM, DFS, DFA & GD&T standards to revamp flatness of CEV rear frame.• Familiarized myself with various commercial equipment vehicle platforms and their complex systems.• Explored a wide range of automotive sensors, including position, pressure, and temperature sensors, as well as knock, MAF, MAP, and PFM sensors.• Delved into fundamental automotive concepts, such as Ackermann's Steering principles, wheel alignment parameters (Toe-in, Toe-out, Camber, and Caster), and critical components like alternators, compressors, and brake assistors.• Investigated key automotive systems, including torque converters, anti-lock braking systems (ABS), power steering mechanisms, and differential mechanisms, vital for enhancing vehicle performance, safety, and efficiency.• Understood the distinctions between BS-4 and BS-6 emission standards, including regulatory requirements and component variations, crucial for developing compliant and environmentally friendly vehicles.• Acquired basic knowledge of product development and various safety, quality, emission, and regulatory norms, enabling me to contribute to the creation of cutting-edge, compliant, and sustainable automotive solutions. • Conceptualized and crafted ATS Bracket for CEV using advanced CAD software.• Mineswept data from market analysis to facilitate new product development that adhered to quality standards and customer demand for the organization.• Recognized different CEVs (Construction Equipment Vehicles) based on their make and usage from the portfolio of the company.• Worked on CEV Stage IV & CEV Stage V systems whilst understanding components like DPF, SCR & ASC. Show less

• 

  Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

  Aug 2023 - Aug 2024

  Graduate Trainee

  • Contributed to the development of cutting-edge engines in MDI Line Assembly, under the Engine Assembly & Testing Department, driving innovation in automotive manufacturing.• Spearheaded tooling advancements in the Tools Department under Process Engineering, conducting in-depth technical analyses on various tools, wear parts, and gauges to optimize performance and precision.• Supervised the assembly processes, ensuring quality work is done in a safe and efficient manner.• Successfully implemented Root Cause Analysis (RCA) to resolve milling cutter tool issues, enhancing overall efficiency and quality control.• Mastered industry-leading tools and software, including SAP, to streamline operations, enhance efficiency, and drive continuous improvement.• Collaborated with cross-functional teams to develop and implement operating procedures taking trials of new products, while achieving predetermined targets.• Developed expertise in industry-leading tools and methodologies, including 6M, 7QC, 8D, Poka-Yoke, Kaizen, RCA, RPN and PQCDSM.• Demonstrated leadership skills and conducted technical analysis on various tools, wear parts, and gauges and thus got acquainted with different tools and their specifications. Show less

• 

  Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

  Oct 2024 - now

  Assistant Manager

  • Contributing to the development of cutting-edge engines in the Eagle-2 Line Assembly, under the Engine Assembly & Testing Department, driving innovation in automotive manufacturing.• Mastering industry-leading tools and software, including SAP, to streamline operations, enhance efficiency, and drive continuous improvement.• Developing expertise in industry-leading tools and methodologies, including 6M, 7QC, RCA, FMEA, RPN and PQCDSM.• Collaborating with cross-functional teams (CFTs) to develop and implement operating procedures take trials of new products, while achieving predetermined targets.• Implementing the Failure Mode & Effect Analysis (FMEA) and Root Cause Analysis (RCA) to resolve Engine quality concerns, enhancing overall efficiency and quality control.• Ensured the overall safety of the PU as a Safety DMR, leveraging industry-leading tools such as Hazards Identification & Risk Assessment (HIRA) to identify and mitigate potential hazards.• Optimizing Control Plans (CP) and Process Flow Charts (PFC), significantly improving quality and safety control processes and ensuring compliance with industry standards. Show less