Rafael Almada

Experience

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  ARTEB

  Jan 2004 - Apr 2011

  Engenheiro de Materiais e Processos

  Engenheiro de Materiais e Processos na area de iluminação automotiva (Farol e Lanterna) e materiais plásticos e borracha.Sendo o principal contato com as montadoras na area homologação de produtos e reponsavel pelo laboratorio (Quimico, Materiais e Fisico). homologação (ensaios, processos), bem como a sua nacionalização e validação, atuação no processo de injeção de termoplásticos e termofixos, homologação de Produtos nas principais montadoras: (Toyota, GM, VW e FORD)Especialista em materiais dos principais fornecedores mundiais de plásticos (SABIC Plastics, Bayer, Dupont, Rhodia, Lanxess, Ticona, Basf, etc.).Atuação em processos produtivos automotivos, em células de produção e controle de manufatura produtiva.Auditoria do sistema da qualidade em fornecedores..Um dos responsaveis em desenvolvimento de moldes junto as principais ferramentarias da China e Portugal.Formulação de compostos poliméricos e reciclagem, viabilizando redução de custo e aplicações. Show less

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  Ford Brasil

  May 2011 - May 2013

  Engenheiro de Custo

  - Cost Estimator Fascia, Grilles, LightingResponsible for cost analysis on the exterior lighting commodity throughout all current and future model vehicle platforms. Evaluate manufacturing processes to identify best in class pricing and create road map for supplier cost down measures, leader south america,Responsible for cost analysis on the Fascia (Front and Rear Bumper), Grilles throughout all current and future model vehicle platforms. Evaluate manufacturing processes to identify best in class pricing and create road map for supplier cost down measures, leader south america,Control, composition and evaluation of variable costs and investments; Pricing goal / target for technical development of the product; Controller area of Purchasing and Engineering, Preparation and submission of monthly report for pointing saving / penalty of models in production due to changes Engineering.Workshop & Teardown, opportunity analysis studies competitor's product aiming at costreduction.Cooperation in the development of new products, to the union of designer x deployment cost-Coordinating projects to reduce costs global platform cars, pick-up trucks and off-road vehicle.Experience in negotiating targets with suppliers.Estimated cost of parts and tooling: Plastics Injection,- Cost Targets Development for New / Modified Parts and Tooling Investments; - Cost Targets Development for New Programs (Car Models);- Benchmark Studies Providing Detailed Cost Comparison; - Total Value Management supporting Cost Reduction and New Design Ideas and Actions to Improve Automotive Products;- To Support Purchasing Dpt. during the Cost Negotiation with Suppliers; Show less

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  Volkswagen do Brasil

  May 2013 - May 2014

  Engenheiro de custos l Purchasing Controller l New Programs Coordinator

  - Cost EstimatorBudget, forecast, new programs controller, target setting.

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  Ford Brasil

  May 2014 - Jul 2021

  Experienced Purchasing with a demonstrated history of working in the automotive industry. Skilled in Negotiation, Business Planning, Global Sourcing, Purchasing Strategy, Cost Structure. Cost estimation for component piece cost and vendor toolingBudget setting by part for full programsSupport global Cost Benchmarking & Budget Setting activitiesGeneration of cost reduction ideas global organization, working cross functionally across the business (incl. R&D, Product Planning & Market Intelligence).Financial Planning (FP&A)Responsible for the Plastic parts in the Body Exterior that supports sourcing strategies for the new projects in FSA. Lead of negotiation and implementation of cost reduction actions and economics adjustments processes for the plastic suppliers in the region through robust analysis and purchasing techniquesCoordinating the team to set tooling budget for new programs based on Ford North America new Electrical Vehicle line up data . Show less Cost estimation for component piece cost and vendor toolingBudget setting by part for full programsSupport global Cost Benchmarking & Budget Setting activitiesGeneration of cost reduction ideas global organization, working cross functionally across the business (incl. R&D, Product Planning & Market Intelligence).Financial Planning (FP&A)Some implementation in 2018:- localization USD 750k/year reduction 2020;- Cost reduction per unit USD 3k per car 2020;- BEV programs delivery below the target USA;- support negotiation new program below of target, cost avoidance USD 500k/year 2020;- change the understanding of ILVS cost saving USD 3,5 Mils/year 2019;- Business case. Show less

  • Cost Estimator l Purchasing l Coordinator

    Nov 2015 - Jul 2021

  • Coordinator & Senior Cost Engineer l FP&A Finanças l Technical Commercial

    May 2014 - Oct 2015
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  Whirlpool Corporation

  Sept 2021 - Oct 2021

  GSS Senior Procurement Analyst l Compras l Buyer
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  Volkswagen Caminhões e Ônibus

  Oct 2021 - Aug 2022

  Cost management, Purchasing negotiation and cost controller Support .News strategies, synergy between groups Scania/TratonCost estimating analysis in Plastics, forging, casting, rubber and stamping parts .

  • Purchasing | Senior Cost Management

    Mar 2022 - Aug 2022

  • Engenheiro de Custo Senior | Finance

    Oct 2021 - Mar 2022
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  LyondellBasell

  Aug 2022 - now

  New business development / Customer Project Manager

  Marketing, Sales and Business Development OEM negotiation, prices, products and strategy