DHANANJAY SINGH

Experience

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  UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED

  Jun 2014 - Jul 2014

  Vocational Training

  Mechanical maintenance at MMD-II , 'A' TPS 3x210MW

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  PRISM CEMENT - PRISM JOHNSON LIMITED

  Jul 2015 - May 2023

  Worked in PYRO PROCESSING SectionMajor Assignments-1. Kiln Shell Replacement 4.2 mtrs at KP 2 , heavy shell @ PJL Line 22. Kiln Support Roller Assembly replacement @ PJL Line 23. Pyro upgradation to 9300 TPD @ PJL Line 24. Monitary Savings - Encouraging use of internal resources for fabricated components/spares5. Replacement of central tubes at PH 1st & 2nd stage6. Initiatives for reduction in Specific Heat Consumption7.Kiln shell replacement 2.2 mtrs at kiln outlet with cowl shell & lamella seal8. Ball mill outlet duct modification9. PH Cyclone roofs fabrication , dismantling & erection10. Fabrication , dismantling & erection of Kiln Hood11. Kiln tyre chairpads replacement & upgradation12. Modification at Kiln Nose Ring duct13. Replacement of central tubes ( casted-segmented & fabricated) in Preheater14. Replacement of expansion joints at calciner vessels,PH downcomer ducts, TADs & Cooler ESP takeup ducts15. Inhouse fabrication & erection initiatives for cost savingResponsible for the Mechanical Maintenance work involved in -1.Preheater 2.CF Silo3.Kiln(4.75 m Dia X 75m length)4.Coolax Cooler (with ABC Inlet)5.Deep Drawn Pan Conveyor for clinker conveying.My Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Preventive & Proactive Maintenance- Breakdown/Corrective Maintenance- Planning and execution of Projects- Realizing and achieving budgetary targets- Optimizing spares and material consumption- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less Worked in PYRO PROCESSING SectionMajor Assignments-1. Kiln Shell Replacement 2.1 mtrs at Kiln Outlet with Lamella seal @ PJL Line 12. Kiln Support Roller Assembly replacement at KP 1, 2 & 3 @ PJL Line 13. Kiln Girth gear reversal @ PJL Line 14. Belt replacement at Kiln & Silo Feed Bucket Elevators @ PJL Line 15. Kiln Shell Replacement 23.5 mtrs between KP-1 & 2 @ PJL Line 16. Upgradation from bolted type chair pads to free floating chairpads at KP-1 @ PJL Line 17. Kiln HTD Roller replacement @ PJL Line 18. Erection & commissioning of Bag filters of capacity 16000 m3/hr & 13000 m3/hr for venting at clinker conveying. Responsible for the Mechanical Maintenance work involved in -1.Preheater 2.CF Silo3.Kiln(4.75 m Dia X 75m length)4.Coolax Cooler (with ABC Inlet)5.Deep Drawn Pan Conveyor for clinker conveying.My Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Preventive & Proactive Maintenance- Breakdown/Corrective Maintenance- Planning and execution of Projects- Realizing and achieving budgetary targets- Optimizing spares and material consumption- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less Worked in PYRO PROCESSING SectionMajor Assignments-1.Installation & commissioning of Air Blast Control at Clinker Cooler Inlet @ PJL Line 12.Replacement of chain (complete set) for Deep pan conveyor @ PJL Line 13.Central tube replacement at PH cyclones @ PJL Line 1Responsible for the Mechanical Maintenance work involved in -1.Preheater 2.CF Silo3.Kiln(4.75 m Dia X 75m length)My Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Preventive & Proactive Maintenance- Breakdown/Corrective Maintenance- Planning and execution of Projects- Realizing and achieving budgetary targets- Optimizing spares and material consumption- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less Worked in PYRO PROCESSING SectionResponsible for the Mechanical Maintenance work involved in -1.Preheater 2.CF SiloMy Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less

  • Deputy Manager

    Jan 2021 - May 2023

  • Assistant Manager

    Apr 2019 - Dec 2020

  • Senior Engineer

    Jul 2016 - Mar 2019

  • Executive Engineer Trainee

    Jul 2015 - Jun 2016
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  UltraTech Cement

  May 2023 - Aug 2023

  Front Line Engineer

  Vikram Cement Works , NeemuchResponsible for mechanical maintenance & planning at Pyro Processing section of Line 1,2 & 3My Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Preventive & Proactive Maintenance- Breakdown/Corrective Maintenance- Planning and execution of Projects- Realizing and achieving budgetary targets- Optimizing spares and material consumption- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less

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  PRISM CEMENT - PRISM JOHNSON LIMITED

  Aug 2023 - now

  Manager

  Worked in CEMENT MILL Section ( Roller Press + Ball Mill)Responsible for mechanical maintenance & spares planning at Cement Mills (OEM- FLS)My Role includes:-- Onsite execution of maintenance activities- Planning and scheduling of mechanical maintenance jobs- Mechanical Maintenance- Spares planning and management- Planning and executing procurement of spares- Preventive & Proactive Maintenance- Breakdown/Corrective Maintenance- Planning and execution of Projects- Realizing and achieving budgetary targets- Optimizing spares and material consumption- Maintaining life cycle record of critical spares- Maintaining inspection & maintenance records( attending checklists, Notification creation,listing operations,creating Work Orders)- Creating Purchase Requisitions for spares & services through SAP Show less