Nilesh Mane

Experience

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  Filter-On India Pvt. Ltd.

  Jun 2008 - Oct 2011

  Production Engineer

   Leader of kaizen event – conducted by Tata Motors PCBU. Leading the quality team & achieved zero PPM for the customer Tata Motors PCBU. Leading the quality team & achieved 49 PPM for the customer PIAGGIO. Successfully elimination done of masking bolts at the time of painting for scorpio frame. Leading the team for improving productivity of 709 door assembly line from 120 to 180 no. Contributing to eliminate the quality issue of XENON wiper motor in firewall assembly Show less

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  Tata Motors

  Nov 2011 - Mar 2014

  Executive Engineer (Production).

   Line handling the manufacturing process having 150 workers under me. Achieving the daily target. Observing, analyzing & taking action on weekly rejection, rework & delay time  Observing Productivity & analyzing the same. Takes timely decision and intervenes promptly when result may not be achieved  Self-involvement and inspires colleagues and sub-ordinates for safety.  Co-ordination with management as well as workers to achieve monthly plan. Also reducing the rejection / rework by using error proofing devices.[POKA-YOKA] Show less

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  Wadhokar Group Of Company

  Apr 2013 - Oct 2016

  Assistant Manager

   Experience in Manpower Handling  Basic understanding of Equipment Maintenance, Inventory & Production Systems.  Observing, analyzing & taking action on weekly rejection, rework & delay time  Participate in team oriented problem solving- Attending Customer Complaints Control on In-Process Inventory In-Process Quality Inspection of all jobs Simplifying & optimizing production processes Daily Red bin Yellow bin analysis & SCRAP report generation To reduce in house rejection rate.  Also reducing the rejection / rework by using error proofing devices.[POKA-YOKA]  Reduced Die Set up Time Monitor Die PM Plan. Leading and supervising shift of more than 50 technicians to run the welding line & Plasma cutting . Show less

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  Chasys Automotive Components Private Limited

  Sept 2016 - now

  Deputy Manager Press & Assembly

   Involvement in planning , assigning & directs the work of employees. Have engaged in operational activities for day to day work. Part of PPC team to achieve the daily targets. Requisition of necessary tools and materials for no of projects. Monitors the delivery goods of suppliers. Had training of 5S,TPM, and implemented it through the floor. Participate in development activity by conducting HLTO of various projects. Has involvement for making the SOP for every bay. And Preparation of product wise tool list. Basic understanding of Equipment Maintenance, Inventory. & Tool life Monitoring and maintain tool wise record also. Part of production system inline with total productive management. Own direct responsibility for shop and field labor co ordination quality control and safety on assign projects. Reduced Die Set up Time & improved OEE. Customer BIQS audit level-4 achieved Solving daily process problems with team through problem solving tools like 8D & 7 QC tools.Process Owner for cost saving initiatives like “ Reduction of rejection & rework ” & Process improvement. Tool Room Handling as well as Part Modification. Maintain Consumable tool stock. Key knowledge of Basic welding technology. Show less