YENNETI SANTOSH KUMAR

Experience

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  Synergies Castings Ltd.

  Jun 2016 - May 2019

  Junior Engineer

  • Planning in shifts to meet the Production targets.• Responsible for Productivity / Production and Machine Efficiency.• Sound in casting troubleshooting & defect control.• Conducting of training programs for new trainees.• Troubleshooting for control of rejection and take counter measures.• Working for reduction of NDT rejection and Primary Rejection.• Conducting of Shop floor training program and guiding how to operate the LPDC machine.• Conducting shift relieving meetings & creating awareness of PPC target Vs achieved.• Maintaining Production records and documents & verification.• Key member in new mold trials & development. Show less

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  Steel Strips Wheels Limited

  May 2019 - Dec 2020

  Quality Control Engineer

  • Raw material inspections for making alloy wheels like Density, Die penetrate test, K-mold value • Post production wheel inspections like dimensions, visual quality, porosity, distortion, ovality, NDT test• Hardness test after heat treatment of alloy wheel• Final product inspection by using CMM (Coordinate-measuring machine), Durability test like impact test, radial fatigue test, corner fatigue test• Post-production inspection of paint thickness by using Dry film thickness gauge.• Environmental tests like high temperature and cold temperatures, Reaction with water and other liquids• Planning in shifts to meet the Quality control Production targets and managing a team for smooth workflow• Study process and control rejection with set limit in process stage.• Coordination with customer modifications review of customer complaints. • Conduct Training Sessions on Quality and Rejection for Associates.• Ensuring the awareness of customer requirement throughout the organization.• Resolve supplier part quality issues and update to the same.• Controlling the new part developing activity at supplier end.• Fulfillment of requirements of PPA (Pre-Production Audit) to improve system & monitor action effectiveness.• Reporting to AGM-Operations on the performance of quality management system and need of improvement in the process• Calibration of all In-house checking instruments, all gauges and Receipt inspection part checking fixtures.• Managing the team efficiently for continual improvement.• Elimination of operator mistakes/errors by providing Fool-proofing / POKAYOKE in the fixtures.• Sound in casting troubleshooting & defect control.• Co-ordinate with R&D Department and participating in trials for new molds. Key member in new mold trials & development.• Maintaining Quality control forms, records and relevant documents.• Internal/ external audit facing skills and conducting 5S activities for daily/ monthly. Show less

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  Molbio Diagnostics

  Dec 2020 - now

  Sr. Officer

  • Quality Control of “Trueprep® AUTO v2 Universal Cartridge Based Sample Prep Device” “Truelab® Quattro Real Time Quantitative micro PCR Analyzer” and “Trueprep® Universal Cartridge” from Incoming raw materials to Finished product.• Product/ Process development, Work instructions, BOMs, Assembly drawings, Documentation, Defect analysis, Maintenance of Quality Related documents & records.• Co-ordinating with stores and purchase for incoming material remarks and giving inputs for future supply of materials.• Verifying the testing results and Analytical test reports.• Finding the root cause for out of specification results (OOS) found during the testing/ Inspection.• Preparation and Maintenance of SOPs and Quality records as per ISO 13485:2016• Reviewing the specifications of new incoming materials.• Analyzing all aspects of product quality and recommending improvements.• Reviewing of Certificate of analysis and product release certificates.• Co-ordinating with R&D team for any ECN Changes or any materials changes done in the current system.• Interacting with vendors for Assuring proper Quality of materials is maintained• Implementing new testing procedures to improve the product Quality and life.• Core Team Member in Implementation of SAP S/4 HANA for Preparation of KDS and Master Data Creation.• Certified ISO 13485:2016 Internal Auditor• Validation Team Member for Execution of Validation Protocols for Process and Equipment. Show less