Ashutosh Kumar Ravi

Ashutosh Kumar Ravi

Manufacturing Manager

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location of Ashutosh Kumar RaviPune, Maharashtra, India

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  • Timeline

  • About me

    Manufacturing Manager | Driving Efficiency, Quality, and Innovation | Production | Maintenance | Digital Manufacturing | Engine Assembly | Vehicle Assembly | EV |

  • Education

    • Welingkar Institute of Management

      2017 - 2019
      Postgraduate Degree

      Post Graduate Program in Management Studies

    • Welingkar Institute of Management

      -
      Postgraduate Degree Business Administration, Management and Operations

      Post Graduate Program in Management Studies.

    • Yashwantrao Chavan Engineering College, Wanadongri, Hingna road

      2005 - 2009
      BE - Bachelor of Engineering Electrical and Electronics Engineering
  • Experience

    • Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

      Oct 2009 - now
      Manufacturing Manager

      2023 – Present (EV Vehicle Assembly Manager)•Implementing a Greenfield project to prepare the manufacturing facility for Electric Vehicle (EV).•Overseeing the installation and commissioning of TCF equipment for the Electric Vehicle facility to ensure seamless operations.•Ensuring overall adherence of vehicle assembly operation.•Leading the team in Manufacturing & Operations to drive process and innovation activities for improving efficiency & quality. •Collaborating with technical and business teams to determine the details and value of proposed solutions.•Transforming the plant from Industry 3.0 to Industry 4.0 through various projects focused on operational efficiency, predictive quality, predictive equipment, and digital workforce.•Implementing AI-based models for safety, robotic dexterity, and digital2021 – 2023 (Production Manager - Engine Assembly)•Launch member for Implementing a Greenfield project to prepare the manufacturing facility for BS 6 engines.•Ensuring adherence to volume-wise and model-wise production targets.•Collaborating with diverse departments for effective planning, ensuring the seamless execution of operations.•Focusing on quality improvement through 4M analysis, Poke-Yoke, FMEA, Kaizens, G8D and HEP.•Adhering to quality systems requirements and facilitating cost targets.•Conducting time study (MOST analysis) to increase productivity.•Monitoring compliance under safety regulations and improving housekeeping scores. Maintaining shop floor 5S standard. •Managing grievance and maintaining harmonious industrial relations.2009 – 2021 (Maintenance Manager - Engine Assembly)•Ensuring zero breakdowns and minor stoppages through effective preventive maintenance and improving MTTR & MTBF•Enhancing line capacity and ensuring safe operating conditions.•Commissioning and installing new machines by conducting trials.•Managing spare planning, capital, and revenue planning. •Monitoring AMC, calibration, safety, TPM, PM, CBM, and TBM. Show less

  • Licenses & Certifications