Amit Dabir

Experience

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  Biopharmax India Pvt. Ltd.

  Jan 2011 - Jul 2011

  Trainee Executive

  • Water system commissioning and validation(softener , UF, RO ,RO-EDI, WFI, PSG).• On site calibration of Temperature gauges, Pressure gauges, Temperature transmitters, Pressure transmitters etc. • Passivation of entire project.• Preparation of DQ, IQ & OQ for Validation.

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  Gharda Chemicals Limited

  Aug 2011 - Jun 2015

  Shift Production Officer

  Gharda Chemicals Ltd, LOTE (RATNAGIRI).Gharda chemicals limited is leading manufacturer of agro chemicals having ISO 9001, ISO 14000 and OHSAS 18001.The world class technology enables production of the highest quality. The level of automation installed in plants ensures total quality control.• Joined as Shift Production officer in August 2011.• Reporting to Plant Manager and leading a team of 20.Key Deliverables:• Hands on experience in batch process of production of DICAMBA.• Responsible for total manufacturing activities like chemical batch processes, batch calculation, production planning & leading a production team to achieve monthly target• Taking timely decision on the process operation to achieve optimal conversion• Manpower planning and monitoring the daily activities to achieve daily and monthly target • Responsible for process education to new workmen & supervisors, Implementing safety tools for safe and efficient operation of the plant against any chemical hazards• Working under project of Plant erection, pre-commissioning & commissioning activity, startup & shut down, troubleshooting operation procedure..• Managed atomization of simple distillation column to reduce utility cost and increased production • Ensuring adherence to quality standards while maintaining minimum possible production costs.• Handling production related tasks including planning, controlling and trouble shooting.• Handling hazardous process, hazardous chemicals by using personal protective equipments.Training received in company apart from production• Industrial safety and hazards.• Handling of various hazardous chemicals with appropriate PPEs.• Role in emergency responding. • Firefighting.• Attending the hazardous gas leakage like chlorine, SO2. Show less

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  UPL

  Nov 2015 - Sept 2019

  Production Executive

  UPL Ltd, Unit -5 Jhagadiya. UPL is the pioneer company in pesticides manufacturing in India.· Joined as executive in November 2015 to September 2019· Worked in Mancozeb WDG plant.· Working as shift in charge and reporting to plant manager.Role and Responsibility · Responsible for all the shift activities to achieve the targets decided by seniors. · To ensure that all equipment and machineries are running normal so carry out the corrective and preventive maintenance as per schedule.· Ensure the availability of raw materials in every section.· SAP entry of raw materials and finished goods.· Monitoring the process time cycle and take timely decision to reduce down time.· Prepare the production report and make the yield calculation.· Maintaining 5S standards in plants and also apply the KIZEN & POKA YOKE· Communicate with QC department to ensure the quality of product.· Troubleshooting the equipment as well as process related problems. · To ensure there should not be SHE violation in plant.· To monitor all types of scrubber systems and stack.· Responsible for process education to new workmen & supervisors, implementing safety tools for safe and efficient operation of the plant against any chemical hazards. · Responsible for interplant transfer of intermediates and transfer of effluent to ETP. Show less

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  SONGWON Industrial Group

  Sept 2019 - Jun 2023

  Senior Executive

  2. Songwon Specialty Chemicals India PVT. LTD. Panoli Songwon is the second largest manufacturer & supplier of polymer stabilizers in the world, offers one of the broadest ranges of specialty chemicals.• Joined as senior Executive Since September 2019• Involved in Commissioning of new project and new product optimization• Currently working as production in charge in production department • Lead the team of 20 people and report to production manager Roles and responsibilities• Played a Key role to commission the 40 MT/month BTOD plant and set the product quality as per customer requirement • Involved in PSSR, HAZOP studies and conducted trial batches• Record and monitor the all critical parameters and communicate the R&D, Process department and QC department to take the necessary decision for product optimization • Set the standard parameter to achieve maximum output As Production in charge• Batch planning as per target given by management and dispatch plan• Issuing sufficient RM as per planned batches also maintain the consumable materials in plant• Ensure Plant is operating as per SOP and no deviation in set parameters• Trouble shooting and incident investigation closures with appropriate CAPA• Ensure product quality as per std set parameters.• To ensure that all equipment and machineries are running normal so carry out the corrective and preventive maintenance as per schedule.• RM, semifinished Batches, finished batches entries in D365• Monitor the output of Semi finish batches as well as solvent recovery.• Ensure no deviation in physical stock and system stock• Preparing Month closing sheets, RM and Product Norms and Yield Reports. Maintain Dispatch schedule as given and RM Planning in Coordination with Store team.• De-Bottlenecking and Capacity enhancement• Find out root cause of yield loss, solvent loss and take corrective and preventive action. DCS system and ERP system• Yokogava and Dynamic -365 Show less

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  Sudarshan Chemical Industries Ltd.

  Jul 2023 - now

  Deputy Production Manager

  Sudarshan Chemical Industries Limited. Sudarshan is a global supplier of high-end pigments with a diverse range of products ranging from organic, inorganic and effect pigments • Joined as Deputy Manager Since July 2023• Currently working Deputy Manager in HPP PV 23 Plant • Lead the team of 30 people and report to production manager Roles and responsibilities• Ensure sufficient RM as per planned batches also maintain the consumable materials in plant• Ensure Plant is operating as per SOP and no deviation in set parameters• Monitor the time cycle and ensure minimum performance loss and inter Batch delay is • Try to improve OEE 60 % to 70 %• Try to get OTIF 100 %• Ensure product quality as per std set parameters.• Monitor SAP entries of RM, semifinished Batches, finished batches.• Monitor the yield of intermediate batches and final Product output identify the yield loss and take corrective action.• Take planned as well as unplanned shut down for maintenance activities also prepare the equipment for preventive maintenance as per PM schedule• Monter and analyze various excel sheet filled by shift supervisor like SCM plan sheet, OEE sheet, equipment Breakdown sheet, near miss sheet, FPR water consumption sheet, etc.• According to data generated prepare the summary sheet for LDM meeting.• Do presentation of Plant performance in LDM meeting• Trouble shooting as well as incident investigation and RCA closure with proper CAPA• Maintain housekeeping and ensure 5S is implemented in plant.• Identify the unsafe condition and unsafe act and implement corrective and protective measures• To monitor the scrubber system and stack.• Responsible for training to subordinates and maintain training documentation.• Manpower Handling.• Coordinate with Business excellence team for various cost reduction projects.• Central HIRA coordinator of whole HPP Department. Show less