Subish Nair

Experience

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  Gujarat Fluorochemicals Limited

  Jan 2010 - Mar 2011

  Chemical Process Engineer

   To manage the production target and with minimal downtime and ensure quality of products. Troubleshooting In case of production, quality or equipment disturbance. Utilizing manpower and machine power. Planning and implementation of periodical startups & shutdowns in plant. Production process control to maintain smooth, safe & as per standard operating process.  Responsible for all SAP related activity of plant, day to day production punching in SAP.

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  Givaudan

  Apr 2011 - Aug 2015

   Planning & implementation of periodic startups & shutdowns. Exposure to continuous DCS, batch operations in polymer & petrochemical industries. Ensuring proper compliance to process documentation, records & BMR. Estimating production cost reports. Exposure in operating compressors, pressure vessels, reactors & spray dryers. Delivering continual Improvement in productivity by Implementing lean manufacturing techniques, TQM & 5 S.  SAP operations regarding production, maintenance & material indenting. Experience with GMP norms. Clean room operations required for food processing industries. Able to perform predictive and root cause analysis of problems and then initiate corrective action. Implementation of HACCP, GMP and ISO 22000, mandatory for food industries. Developing standard procedures & minimizing risk management in production. Responsible for handling product validation and testing. Material balancing, Yield corrections & cost estimations. Leading a team to achieve production targets with available resources on continual basis, handling shop floor on effective manner to ensure safety and increasing productivity. Specific inputs in new product development, modifications and process changes required to achieve specific customized products. Additional responsibility of “Project Coordinator” for upcoming capacity enhancement project in complex. Job includes evaluating offers, indenting & filing status reports Show less

  • Sr. Production Executive

    Apr 2014 - Aug 2015

  • Production Executive

    Apr 2011 - Mar 2014
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  Roquette

  Sept 2015 - Nov 2017

  Pursuing SAP PP Technical Consultant with nearly 9 years of experience in Manufacturing Operations, Production Operations, Plant Administration and Project Management.Awarded the "Kaizen" trophy for DE-bottleneck operations to enhance production to 125 TPD without CAPEX. Excellence in managing operations which include planning, scheduling & implementing unit capacity enhancement activities, techno-commercial activities, vendor development, implementation of SOP and quality & safety norms related to FSSAI, GMP, ISO 22000 & AIB Expertise in defining & implementing quality standards & structured processes / internal control plans for manufacturing operations in units / plants Displayed skills in analysing prevalent production systems / processes, identifying loopholes through root cause analysis, if any and undertaking result-oriented measures for alleviating them and documenting the same Resourceful in managing DCS & batch operations in Polymer & Petrochemical industries and Clean Room Operations in Food Processing industry Hands-on experience in enhancing production process operations through implementation of Lean Manufacturing techniques such as TQM, TPM, Kaizen & 5S, optimizing resource utilization, escalating productivity and operational efficiencies Exposure of working on Operating Compressors, Pressure Vessels, Reactors & Spray Dryers A dynamic change agent skilled in re positioning organizations to achieve operational and manufacturing excellence Show less

  • Manager Manufacturing

    Mar 2017 - Nov 2017

  • Assistant Manager Manufacturing

    Sept 2015 - Feb 2017
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  Callisons

  Nov 2017 - Jul 2021

  Operations Manager

  • Spearheaded the entire operations which include planning, scheduling & implementing unit capacity enhancement activities, techno-commercial activities, vendor development, implementation of SOP and quality & safety norms related to FSSAI, GMP, ISO 22000 & AIB• Developing & managing production schedules to meet internal volume, cost and quality goals • Analysing the production metrics and making recommendations for improvements & solutions to issues that are identified• Supervising the activities related to production planning, plant & facility upkeep, procurement & site security• Monitoring budgeting & cost optimisation for operations & projects; executing safe working norms by imparting training to staff• Conducted Root Cause Analysis for achieving the higher OEE Show less

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  Pidilite Industries Limited

  Jul 2021 - Sept 2022

  Plant Head

  As a Plant Head, I led the overall operations of a manufacturing facility of two sites.Responsibilities included overseeing production, quality control, and safety compliance. Managed a team, implemented process improvements, and ensured adherence to production schedules. Collaborated with cross-functional teams to optimize efficiency, reduce costs, and maintain a safe working environment. Played a key role in strategic planning, setting objectives, and achieving production targets. Demonstrated leadership in implementing lean manufacturing principles and fostering a culture of continuous improvement. Strong track record of achieving operational excellence and driving results in a dynamic manufacturing .Expertise in green fields project management. Led the establishment of a new facility from conception to full-scale production, ensuring seamless integration of processes. Managed a team through the setup phase, optimizing layout design, implementing cutting-edge technologies, and ensuring compliance with environmental standards. Successfully navigated challenges inherent to greenfield projects, demonstrating strategic planning and adaptability to deliver a fully operational and environmentally sustainable manufacturing plant. Show less

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  Dsm-firmenich

  Sept 2022 - now

  Plant Head

  Ideate and implement strategic improvements for production, quality, and cost optimisation throughout the facility.Provide leadership to ensure effective utilization of plant personnel and equipment.Collaborate with functional departments in the implementation of improvements. Ensure regulatory compliance and adherence to government rules and regulations.Investigate and implement innovative manufacturing processes to reduce costs and improve product quality.Apply lean manufacturing principles in designing, specifying, and validating world-class manufacturing processes that achieve organizational goals. Show less